Brushless Motor Winding Production Line
Product Description
Applicable Products: Automatic assembly and testing for BLDC motor rotors & stators
Equipment Overview
This automatic production line completes assembly and testing of BLDC motor stators and rotors. It covers PCB & lead wire soldering, stator tin dipping test, automatic soldering between stator and PCB, stator housing assembly, dispensing & spraying glue curing inspection, rotor magnetizing & cleaning, rotor-stator assembly, top cover fitting, ultrasonic welding, pull force test, labeling and aging running-in test.
Equipment Features
- Modular and flexible design to support multiple product models
- Equipped with multiple visual inspection systems to automatically detect appearance defects of soldering wires, solder joints and glue dispensing
- Automatic sorting of defective products
Applied Technologies
- Glue Spraying Technology
- Soldering Technology
- Ultrasonic Welding Technology
Assembly Process
- Automatic PCB feeding via conveyor
- Manual placing lead wires onto fixture
- Automatic stripping of lead wire insulation
- Soldering lead wires to PCB
- Stator flux dipping & tin dipping + stator testing; stator assembling to PCB, dispensing and glue spraying
- Automatic bottom housing feeding
- Rotor magnetizing
- Rotor assembling into stator assembly
- Top cover installation
- Ultrasonic welding
- Labeling
- Aging & running-in test
Technical Parameters
| UPH |
500 Pcs |
| Yield Rate |
99% |
| Operation Rate |
90% |
| Power Supply |
380V |
| Power |
85 KW |
| Machine Dimension |
(L)16000 * (W)1300 * (H)2000 mm |