Brushless Motor Assembly Automatic Line
Product Overview
Automatic assembly and testing system for brushless motor rotors and stators, designed for high-efficiency manufacturing operations.
Equipment Features
- Modular and flexible design to support multiple product models
- Multiple vision inspection systems for automatic detection of soldering wires, solder joints, and glue dispensing appearance
- Automatic rejection of defective products
Applied Technologies
Spray Glue, Soldering, Ultrasonic Welding
Assembly Process
- PCB boards automatically conveyed via conveyor line
- Operators place lead wires onto production tooling
- Automatic insulation stripping of lead wire ends
- Solder lead wires to PCB board
- Stator flux dipping & tin dipping, stator testing, stator assembling to PCB board with glue dispensing & spray glue
- Automatic bottom cover assembly
- Rotor magnetization
- Assemble rotor into stator assembly
- Install top cover
- Ultrasonic welding
- Labeling
- Aging running-in test
Technical Parameters
| Item |
Parameter |
Item |
Parameter |
| UPH |
500 Pcs |
Power Supply |
380V |
| Yield Rate |
99% |
Power |
85KW |
| Operation Rate |
90% |
Equipment Dimension |
(L)16000 * (W)1300 * (H)2000 mm |