Fully automatic gantry type high pressure spray cleaning machine for auto parts

Equipment composition:

Component cleaning machine is mainly composed of cleaning machine body and electrical control system.

Composition of the body of the high pressure spray cleaning machine for auto parts:

The main body of the fully automatic gantry type high pressure spray cleaning machine should be composed of cleaning chamber, loading and unloading workbench, spraying system, dehumidification system, liquid storage tank and filtration system, oil and water separation system, heating system and exhaust system.

The body of the cleaning machine is the frame of the whole equipment, and all parts should be installed on the body of the cleaning machine. The main material of the cleaning machine should be stainless steel.

The bottom of the loading table should be equipped with rollers to facilitate the movement and loading and unloading operations, improving work efficiency.

Spray system: When the automatic cleaning process is spraying the workpiece, the pallet vehicle with parts can rotate in the cleaning room, so that all surfaces of the cleaning parts are washed by high-pressure water jet. The output pressure, water temperature and cleaning time of high-pressure water can be adjusted.

Dehumidification system: In order to prevent the fog from overflowing and affecting the working environment during cleaning, the fog discharge device should be set in the cleaning room to remove the fog inside the cleaning room before opening the door of the cleaning room.

Storage tank and filtration system: it is composed of water tank body, filtration system, temperature control system, liquid level controller, etc.

The storage tank is divided into cleaning tank and rinsing tank, which are connected to the filtration system respectively, so as to filter out some pollutants when the cleaning water is returned.

Oil and water separation system: when the equipment is working, in order to ensure the circulation of liquid. The equipment should have oil and water separation and oil removal function.

electric control system:

The electrical control system shall include: remote diagnosis and monitoring system, cleaning fluid pollutant concentration monitoring device and automatic cleaning agent adding system.

Electrical control system: It controls the actions of various actuating mechanisms, including the door of the cleaning chamber, cleaning, rinsing, and dehumidification processes, and displays cleaning information. The cleaning operation is controlled by a PLC, with adjustable cleaning times and the use of electric heating for water, which can be adjusted in temperature. Electrical components should be from reputable manufacturers, capable of operating in humid environments.

Remote diagnosis and monitoring system, through the network to realize the remote diagnosis and monitoring of cleaning machine.

Functional requirements of fully automatic gantry steam fitting high pressure spray cleaning machine

(1) Material requirements of the body: the main parts should be made of stainless steel for strong corrosion resistance.

(2) Automatic cleaning temperature requirements: electric heating is adopted, and the water temperature should automatically enter the insulation state when it is heated to the working temperature. The cleaning chamber, each water tank and pipeline are required to have an overall insulation design.

(3) Anti-cross contamination requirements: the cleaning system and rinsing system are independent of each other to avoid cross contamination of water and prevent the impact on cleaning efficiency and effect.

(4) Water saving and sewage discharge requirements: The equipment should adopt multiple filtration design and oil-water separation technology to ensure the recycling of cleaning water and save water. According to the water pollution detection value, inform the replacement or replenishment of water.

(5) Oil removal requirements: The equipment should adopt advanced oil-water separation technology and oil scraping device, and the grease should be collected in a special container for easy recycling and treatment to ensure environmental protection requirements.

(6) Automatic cleaning remote diagnosis and monitoring requirements: The equipment can realize the remote fault diagnosis and monitoring of the cleaning machine through the network.

(7) The equipment cleaning time must be adjustable.

Safety design requirements of fully automatic gantry steam fitting high pressure spray cleaning machine:

1) The equipment shall have the function of fault diagnosis, detection, inquiry and alarm display.

2) It shall have perfect anti-misoperation function when in standby operation.

3) Set an emergency stop button to cut off the power supply at any time in case of emergency.

4) The equipment shall have safety warning function. The equipment shall have good grounding and leakage protection function.

5) The equipment shall have perfect anti-misoperation function when running, and the pump shall not start when the water level is lower than the warning line.

Technical parameters (indicators or conditions) of fully automatic gantry steam fitting high pressure spray cleaning machine

Customer case of Fully automatic gantry type high pressure spray cleaning machine