The EV Charging Special Box-type Substation is a purpose-built, prefabricated power distribution solution designed to meet the unique load characteristics of Electric Vehicle (EV) charging hubs. As DC fast chargers (Superchargers) require high instantaneous power and generate significant harmonic feedback, a standard distribution substation is often insufficient.
Our YB series "Charging Special" substation integrates the high-voltage input (11kV/33kV), a high-performance transformer, and a low-voltage distribution system specifically filtered for DC charging rectifiers. It provides a stable, "plug-and-play" energy heart for highway charging stations, urban bus terminals, and commercial fleet depots.
Optimized for EV Load Cycles: Engineered to handle frequent, high-current switching and "step-loading" without compromising transformer lifespan or grid stability.
Harmonic Suppression & Power Quality: Features internal filtering and specialized transformer winding designs to mitigate the total harmonic distortion (THD) caused by large-scale DC charging piles.
Smart Monitoring & Billing Integration: Equipped with high-precision digital metering and an optional RTU (Remote Terminal Unit), allowing station operators to monitor load balance, temperature, and energy consumption via cloud-based platforms.
Compact European-Style Design: The modular, three-chamber layout (HV/Transformer/LV) ensures safety while occupying minimal parking space—crucial for urban charging installations.
IP54 Weatherproof & Fire Safety: The enclosure is available in stainless steel or GRC (Glass-fiber Reinforced Cement) with a fire-retardant interior, ensuring safety in public parking environments.
| Feature | Detailed Specification |
|---|---|
| Model | YB-Charging Special Series |
| Rated Capacity | 630kVA / 800kVA / 1250kVA / 1600kVA / 2000kVA / 2500kVA |
| High Voltage Side | 11kV / 22kV / 33kV / 35kV |
| Low Voltage Side | 0.4kV / 400V (Adjustable for high-power DC rectifiers) |
| Rated Frequency | 50Hz / 60Hz |
| Cooling Method | Automated Forced-Air Cooling (Smart Temp Control) |
| HV Switchgear | Vacuum Circuit Breaker (VCB) or SF6 Load Break Switch |
| LV Protection | High-breaking capacity MCCBs with Surge Protection (SPD) |
| Operating Temp | -40°C to +55°C |
| Compliance | IEC 62271-202, IEC 60076 |
Public DC Fast Charging Hubs: Powering multiple 120kW/150kW/350kW chargers in highway service areas.
Electric Bus Depots: Managing the heavy overnight charging loads for municipal transit fleets.
Commercial Office Parks: Providing integrated power for employee EV charging and building distribution.
Residential Supercharging Stations: Aesthetic enclosures that blend into community landscapes while providing high-power capacity.
Turnkey Delivery: All internal wiring and protection settings are completed and tested in our factory. On-site installation is limited to external cable termination.
Modular Scalability: If your charging station expands from 4 piles to 12, our substation design allows for easy low-voltage breaker expansion or parallel unit configuration.
Safety & Interlock Systems: Includes comprehensive mechanical interlocks and emergency stop functionality to protect both the equipment and the general public.
Anti-Corrosion Durability: We utilize a C5-level industrial coating process, making these units ideal for coastal cities and high-humidity environments.
Q: Can this substation support both AC and DC charging piles?
A: Yes. The low-voltage distribution board can be configured with multiple dedicated circuits for both high-power DC fast chargers and standard Level 2 AC chargers.
Q: How does the substation handle the heat from continuous high-load charging?
A: We use a proprietary ventilation design that combines natural convection with automated high-volume exhaust fans. The transformer is also selected for a high thermal rating to handle prolonged peak loads.
Q: Is it compatible with smart charging management systems?
A: Absolutely. Our units include RS485/Ethernet communication ports and are compatible with most global OCPP-based management platforms.


YB intelligent pre-installed substation
This series of intelligent box substation is by the high voltage unit, power transformer, low voltage unit, measurement unit and intelligent system, optimize the combined into a complete intelligent power supply complete sets of equipment, its function, wide use, more safe and reliable operation, nice appearance, and has convenient installation, covers an area of less, less maintenance, less investment, quick effect, long service life, etc. It can be used as transformer and distribution equipment for urban buildings, residential areas, municipal facilities, factories, mines, highways, wharves, oil fields and temporary electricity departments and places.



























