90 KV X-ray Microfocal Spot Multi-layer Inspection Equipment
Key Advantages
- Open type X-ray tube: 90/110/130KV Optional
- New generation 5" HD digital flat panel detector (FPD)
- FPD can tilt 60° and rotate 360°
- Automatic navigation window - table moves to clicked position
- 400*400mm table with 10KG load capacity
- Speed adjustable 5-axis linkage system
- Supports optional ACT and PCT 3D CT functions
- Easy to operate with quick defect detection
Working Principle
Hardware Specifications
X-ray Source
| Type | Open, microfocus |
| Max Tube Voltage | 160kV |
| Max Tube Current | 500μA |
| Target Power | 15W |
| Tube Power | 65W |
| Focal Spot Size | 1μm |
Flat Panel Detector
| Effective Area | 130mm*130mm |
| Pixel Size | 49.5μm |
| Resolution | 1536*1536 |
| Frame Rate | 20fps |
| Tiltable Angle | 60° |
| Rotation Angle | 360° |
Table Specifications
| Size | 400mm*400mm |
| Detectable Area | 400mm*400mm |
| Max Load | 10kg |
Equipment Specifications
| Geometry Magnification | 2500X |
| Inspection Speed | Max 3.0s/point |
| Dimensions | 1550mm (L) * 1600mm (W) * 1700mm (H) |
| Weight | 1800kg |
| Power Supply | AC110-220V 50/60HZ |
| Max Power | 1800W |
| Industrial PC | I7 CPU, 16G RAM, 240GB SSD+1TB HDD |
| Display | 24" HDMI LCD |
Safety Features
| Radiation Leakage | No leakage |
| Lead Glass Observation Window | Transparent lead glass window shields radiation to observe internal status |
| Window and Back Door Safety Interlock | X-ray tube powers off immediately when window or door is opened |
| Electromagnetic Safety Switch | Locks when X-ray is on |
| Emergency Stop | Located next to operation position for immediate power cutoff |
| Tube Protection | Software prevents leaving without closing X-ray tube |
Software Capabilities
Core Functions
| Operation Method | Keyboard and mouse complete all operations |
| X-ray Tube Control | Mouse-click activation with real-time voltage/current display and adjustment |
| Status Bar | Displays interlock, pre-heat, and X-ray status with red/green indicators |
| Image Effect Adjustment | Brightness, contrast and gain adjustable for optimal results |
| Product List | Save and recall inspection parameters |
| Navigation Window | Click-to-move table positioning with camera guidance |
| Motion Axis Status | Real-time coordinate display |
| Inspection Results | Display measurement results including voids rate, distance, area with NG/OK indicators |
| Speed Control | slow, normal, fast |
Voids Rate Measurement
| Automatic Calculation | Rectangle-based solder ball edge detection with voids measurement |
| Parameters Adjustment | Adjust grayscale threshold, pixel, contrast, and size filtering parameters |
| Manual Void Addition | Draw polygons or free figures to calculate as voids |
| Parameter Saving | Save and recall measurement parameters for consistent product inspection |
Additional Measurement Functions
| Distance | Measure vertical distance from point to baseline |
| Distance Rate | Calculate percentage ratio for through-hole soldering rate measurement |
| Angle | Measure angle between rays |
| Radius | Three-point circle determination for round component measurement |
| Perimeter | Square component measurement for length, width and area |
Automatic Inspection Modes
| Manual Setting | Set custom inspection points with automatic inspection and image saving |
| Array | Automatic inspection of regular grid patterns with row/column specification |
| Automatic Identification | Feature-based automatic position identification and measurement |
Application Examples
BGA Solder Bridge
BGA Solder Voids
PCB Through-Hole
IC Voids and Gold Wire
LED Solder Voids
LED Gold Wire Crack
Capacitor
Inductor
Sensor
Thyristor Surge Suppressors
Fiberglass
Cable
Diode
Steel Pipe Welding Gap
Automotive Electronics