High Precision Inline X Ray Inspection for Electronic Components Defect Detection
In-line Microfocus X-ray Inspection System
Working Principle
The system uses a microfocus X-ray tube to emit rays through the target product. A high-definition digital flat panel detector captures images. Real-time image processing and display are completed via an industrial PC. Radiation shielding ensures full operational safety.
Core Advantages
- Closed X-ray tube with over 10,000 hours service life and maintenance-free design
- New generation 5-inch high-definition digital flat panel detector
- Automatic navigation window supports one-click positioning
- Belt transmission with screw and rail width adjustment up to 620mm
- Six-axis motion system with servo motors for synchronized movement
- Customizable inspection programs for high-volume automated detection
- Simple operation with only 2 hours required for operator training
Hardware Specifications
| Item |
Details |
| X-ray Source |
Closed microfocus, 90kV, 200μA, 5μm focal spot |
| Detector |
IRay 130mm×130mm, 85μm pixel, 1536×1536 resolution |
| Movement |
Servo motors, six-axis synchronous control |
| Inspection Area |
L520mm, W80-430mm adjustable |
| Speed |
Up to 3.0 seconds per inspection point |
| Safety |
Radiation ≤1μSv/h, interlock, emergency stop, lead glass window |
| Environment |
AC110-220V 50/60Hz, max 3000W |
Software Functions
- Full mouse and keyboard control for all operations
- Real-time X-ray parameter adjustment and status monitoring
- Image brightness, contrast and gain fine-tuning
- One-click navigation and automatic table positioning
- Automatic void rate calculation and defect judgment
- Multi-type measurement: distance, angle, radius, perimeter
- Batch automatic inspection via point or array mode
Typical Applications
BGA solder inspection, PCB through-hole detection, IC and LED assembly check, capacitor and inductor testing, automotive electronics, cable and fiberglass analysis.
BGA Solder Bridge
BGA Solder Voids
PCB Through-Hole
IC Voids and Gold Wire
LED Solder Voids
LED Gold Wire Crack
Capacitor
Inductor
Sensor
Thyristor Surge Suppressors
Fiberglass
Cable
Diode
Steel Pipe Welding Gap
Automobile Electronics