3D/CT X-ray Inspection Equipment with 360° Rotation Jig
Advanced 3D/CT X-ray inspection system featuring a 360° rotation jig for comprehensive multi-angle inspection capabilities.
Key Advantages
- Open X-ray tube: no service life limit, only filament replacement needed
- New-generation 5" HD FPD with 60° tilt and 360° rotation capability
- 400×400mm worktable with 10KG load capacity
- Auto navigation window - table moves to any clicked position
- Optional ACT/PCT 3D CT functions for extended detection capabilities
- User-friendly operation: 2-hour training requirement
Hardware Parameters
X-ray Source
| Type |
Open, microfocus |
| Max tube voltage |
160kV |
| Max tube current |
500μA |
| Target power |
15W |
| Tube power |
65W |
| Focal spot size |
1μm |
Flat Panel Detector
| Effective area |
130mm×130mm |
| Pixel size |
49.5μm |
| Resolution |
1536×1536 |
| Frame rate |
20fps |
| Tiltable angle |
60° |
| Rotation angle |
360° |
Table
| Size |
400mm×400mm |
| Detectable area |
400mm×400mm |
| Max load |
10kg |
Safety Features
| Radiation leakage |
No leakage, international standard: ≤1μSv/h |
| Lead glass observation window |
Transparent lead glass window shields radiation to observe inner status |
| Window and back door safety interlock |
X-ray tube powers off immediately when window or back door is opened |
| Electromagnetic safety switch |
Locks when X-ray is on, preventing observation window opening |
| Emergency stop |
Located next to operation position, press to power off |
| Tube protection |
Software prevents user from leaving without closing X-ray tube |
Equipment Specifications
| Geometry Magnification |
2500X |
| Inspection speed |
Max 3.0s/point |
| Dimensions |
1550mm (L) × 1600mm (W) × 1700mm (H) |
| Weight |
1800kg |
| Power supply |
AC110-220V 50/60HZ |
| Max power |
1800W |
| Industrial PC |
I7 CPU, 16G RAM, 240GB SSD+1TB HDD |
| Display |
24" HDMI LCD |
Working Principle
X-ray Inspection Working Principle
Software Functions
| Operation |
Keyboard and mouse can finish all operations |
| X-ray tube control |
Mouse-click X button to turn on/off X-ray. Real-time voltage and current display with adjustable controls |
| Status bar |
Indicates interlock status, pre-heat status, and X-ray status by flashing alternately red and green |
| Image effect adjustment |
Brightness, contrast and gain adjustable for optimal image quality |
| Product list |
Save inspection parameters for efficient recall when inspecting same products |
| Navigation window |
Click anywhere in table photo to move table to selected position |
| Motion axis status |
Display real-time coordinates |
| Inspection result |
Measurement results (voids rate, distance, area, etc.) display in order |
| Speed control |
Movement speed of each axis adjustable to slow, normal and fast |
Voids Rate Measurement
- Automatic calculation: Click two points to define rectangle for automatic solder ball edge detection and voids measurement
- Parameters adjustment: Adjust grayscale threshold, pixel, contrast, size filtering for accurate results
- Add voids manually: Draw polygon or free figure to calculate as void into void rate
- Save parameters: Save measurement parameters for efficient recall on same products
Other Measurement Functions
- Distance: Measure vertical distance from point to baseline
- Distance rate: Calculate percentage ratio for through-hole soldering rate measurement
- Angle: Measure angle between rays
- Radius: Measure round components circumference, area and radius
- Perimeter: Measure square components length, width and area
Automatic Inspection
- Manual setting: Set any positions as inspection points for automatic inspection and image saving
- Array: Automatic inspection of regular points using row and column configuration
- Automatic identification: Software automatically identifies positions with obvious features for measurement
Application Examples
BGA Solder Bridge
BGA Solder Voids
PCB Through-Hole
IC Voids and Gold Wire
LED Solder Voids
LED Gold Wire Crack
Capacitor
Inductor
Sensor
Thyristor Surge Suppressors
Fiberglass
Cable
Diode
Steel Pipe Welding Gap
Automobile Electronics