In line X Ray Inspection System Defect Detection Fast Inspection Speed
Product Overview
In-line Microfocus X-Ray Inspection System IL-3000 Industrial SMT PCB Defect Detection
The IL-3000 In-line Microfocus X-Ray Inspection System provides automated batch inspection for SMT PCB defect detection with advanced imaging capabilities and industrial-grade reliability.
Key Advantages
- New-generation 5" HD digital flat panel detector (FPD)
- Belt transmission with width adjusted via lead screw and guide rail (maximum width 620mm)
- 6-axis motion system equipped with servo motor (X-ray tube and FPD move synchronously)
- Customizable inspection procedures for automated high-volume inspection
- Intuitive operation allows quick defect identification (only 2 hours training required)
- Closed type X-ray tube, maintenance-free, with lifetime exceeding 10,000 hours
- Automatic navigation window - table moves to clicked locations
X-ray Source
| Type |
Closed, microfocus |
| Max tube voltage |
90kV |
| Max tube current |
200μA |
| Focal spot size |
5μm |
| Function |
Auto preheat |
Flat Panel Detector
| Brand |
IRay |
| Effective area |
130mm × 130mm |
| Pixel size |
85μm |
| Resolution |
1536 × 1536 |
| Frame rate |
20fps |
| Tiltable angle |
60° |
Inspection System
| Transmission |
Belt |
| Motor |
Servo motor |
| Detectable area |
Length 520mm, width 80-430mm adjustable |
| Max load |
10kg |
Equipment Specifications
| Magnification |
Geometry 200X | System 1500X |
| Inspection speed |
Max 3.0s/point |
| Dimensions |
2600mm (L) × 1300mm (W) × 1800mm (H) |
| Host machine dimensions |
1400mm (L) × 1300mm (W) × 1800mm (H) |
| Weight |
2200kg |
| Power supply |
AC110-220V 50/60HZ |
| Max power |
3000W |
| Industrial PC |
I7 CPU, 16G RAM, 240GB SSD + 1T HDD |
| Displayer |
24" HDMI LCD |
Safety Features
- Radiation leakage: No leakage (≤1μSv/h - international standard)
- Transparent lead glass observation window allows safe viewing of internal components
- Safety interlock system for window and back door
- Emergency stop button near operation position
- Automatic tube protection when leaving software
- Electromagnetic safety switch engages when X-ray is active
Software Capabilities
| Function Module |
Operation |
| X-ray tube control |
Mouse-click operation with real-time voltage/current display and adjustment |
| Status bar |
Visual indicators for interlock, pre-heat, and X-ray status |
| Image effect adjustment |
Customizable brightness, contrast and gain settings |
| Product list |
Save and recall inspection parameters for efficiency |
| Navigation window |
Click-to-move functionality for precise positioning |
| Motion axis status |
Real-time coordinate display |
| Inspection results |
Clear display of measurement data with pass/fail indicators |
| Speed control |
Adjustable movement speed for each axis |
Working Principle
PCB/SMT X-ray inspection working principle diagram
Voids Rate Measurement
- Automatic calculation of solder ball voids rate, area, circumference
- Adjustable parameters for precise measurement (grayscale threshold, pixel, contrast)
- Manual void addition via polygon/freehand drawing
- Parameter saving for consistent inspection of identical products
Additional Measurement Functions
- Distance measurement with baseline reference
- Angle measurement between reference points
- Radius measurement for circular components
- Perimeter measurement for square components
- Distance rate calculation for through-hole soldering
Automatic Inspection Modes
- Array mode for regular inspection patterns
- Automatic feature recognition for characteristic inspection points
- Manual point setting for custom inspection locations
Application Examples
PCB X-ray inspection results example
X-ray inspection component detail close-up