Rapid Multi-layer Semiconductor Inspection Equipment – X8800 (3D/CT)
Product Overview
The X8800 Rapid Multi-layer Semiconductor Inspection Equipment offers advanced 3D/CT capabilities for comprehensive semiconductor analysis and quality control.
Key Advantages
- Open type X-ray tube: No service life limit, only filament replacement required
- New generation 5" HD digital flat panel detector (FPD)
- FPD can tilt 60° and rotate 360° for flexible positioning
- Automatic navigation window - table moves to clicked positions
- 400×400mm table with 10KG load capacity
- Speed adjustable 5-axis linkage system
- Supports optional ACT and PCT 3D CT functions
- Easy to operate with quick defect detection - only 2 hours training required
Hardware Specifications
| X-ray Source |
| Type |
Open, microfocus |
| Max Tube Voltage |
160kV |
| Max Tube Current |
500μA |
| Target Power |
15W |
| Tube Power |
65W |
| Focal Spot Size |
1μm |
| Flat Panel Detector |
| Effective Area |
130mm×130mm |
| Pixel Size |
49.5μm |
| Resolution |
1536×1536 |
| Frame Rate |
20fps |
| Tiltable Angle |
60° |
| Rotation Angle |
360° |
| Table Specifications |
| Size |
400mm×400mm |
| Detectable Area |
400mm×400mm |
| Max Load |
10kg |
| Equipment Specifications |
| Geometry Magnification |
2500X |
| Inspection Speed |
Max 3.0s/point |
| Dimensions |
1550mm (L) × 1600mm (W) × 1700mm (H) |
| Weight |
1800kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
1800W |
| Industrial PC |
I7 CPU, 16G RAM, 240GB SSD+1TB HDD |
| Displayer |
24" HDMI LCD |
| Safety Features |
| Radiation Leakage |
No leakage, international standard: ≤1μSv/h |
| Lead Glass Observation Window |
Transparent lead glass window shields radiation to observe inner status |
| Window and Back Door Safety Interlock |
X-ray tube powers off immediately when window or back door is opened |
| Electromagnetic Safety Switch |
Locks when X-ray is on, preventing window opening |
| Emergency Stop |
Located next to operation position for immediate power off |
| Tube Protection |
Software prevents leaving without closing X-ray tube |
Software Functions
| Function Module |
Operation |
| X-ray Tube Control |
Mouse-click X button to turn on/off X-ray. Real-time voltage and current display with adjustable settings |
| Status Bar |
Indicates interlock status, pre-heat status, and X-ray status with red/green flashing |
| Image Effect Adjustment |
Adjustable brightness, contrast and gain for optimal image quality |
| Product List |
Save inspection parameters for efficient repeated product inspection |
| Navigation Window |
Click anywhere in table photo to move table to selected position |
| Motion Axis Status |
Real-time coordinate display |
| Inspection Result |
Measurement results display in order (voids rate, distance, area, etc.) |
| Speed Control |
Adjustable movement speed for each axis (slow, normal, fast) |
Voids Rate Measurement
- Automatic Calculation: Click two points to define rectangle - software automatically measures solder ball edges, pads, and internal voids
- Parameters Adjustment: Adjust grayscale threshold, pixel, contrast, size filtering for accurate results
- Add Voids Manually: Draw polygons or free figures to calculate as voids
- Save Parameters: Store measurement parameters for efficient repeated product inspection
Other Measurement Functions
- Distance: Measure vertical distance from point to baseline
- Distance Rate: Measure soldering rate of through-holes using percentage ratio
- Angle: Measure angle between rays
- Radius: Measure round components (solder balls) - circumference, area, radius
- Perimeter: Measure square components - length, width, area
Automatic Inspection
- Manual Setting: Set any table positions as inspection points with automatic inspection and image saving
- Array: Automatic inspection of regular points using row/column configuration
- Automatic Identification: Software automatically identifies positions with obvious features for measurement
Working Principle
Working Principle Diagram
Application Examples
BGA Solder Bridge
BGA Solder Voids
PCB Through-Hole
IC Voids and Gold Wire
LED Solder Voids
LED Gold Wire Crack
Capacitor
Inductor
Sensor
Thyristor Surge Suppressors
Fiberglass
Cable
Diode
Steel Pipe Welding Gap
Automobile Electronics