Multi-functional X-ray Inspection Equipment for Non-Destructive Testing of Industrial Parts
Working Principle
Key Advantages
- Japan Hamamatsu X-ray tube, the best closed type X-ray tube in the world, with more than 10000 hours lifetime, maintenance-free
- New generation 5" HD digital flat panel detector (FPD)
- FPD can tilt ±45° and rotate 360°
- Automatic navigation window, the table will move to where you click
- 400*400mm table with 10KG load capacity
- Speed adjustable 5 axis linkage system
- Can edit inspection procedures to achieve automated inspection in large quantities
- Easy to operate, can quickly find defects, only need 2 hours to train
Hardware Parameters
| X-ray Source |
| Type | Open, microfocus |
| Max tube voltage | 160kV |
| Max tube current | 500μA |
| Target power | 15W |
| Tube power | 65W |
| Focal spot size | 1μm |
| Flat Panel Detector |
| Effective area | 130mm*130mm |
| Pixel size | 49.5μm |
| Resolution | 1536*1536 |
| Frame rate | 20fps |
| Tiltable angle | 60° |
| Rotation angle | 360° |
| Table |
| Max load | 10kg |
| Size | 400mm*400mm |
| Detectable area | 400mm*400mm |
| Equipment |
| Geometry Magnification | 2500X |
| Inspection speed | Max 3.0s/point |
| Dimensions | 1550mm (L) * 1600mm (W) * 1700mm (H) |
| Weight | 1800kg |
| Max power | 1800W |
| Power supply | AC110-220V 50/60HZ |
| Industrial PC | I7 CPU,16G RAM, 240GB SSD+1TB HDD |
| Displayer | 24" HDMI LCD |
Safety Features
- Radiation leakage: ≤1μSv/h
- Lead glass observation window: Transparent lead glass window shields radiation to observe the inner status
- Window and back door safety interlock: X-ray tube powers off immediately when opened; prevents X-ray activation when open
- Electromagnetic safety switch: Locks when X-ray is on, preventing window opening
- Emergency stop: Located next to operation position for immediate power off
- Tube protection: Software prevents leaving without closing X-ray tube
Software Function
| Function Module | Operation |
| X-ray tube control | Mouse-click operation for on/off with real-time voltage/current display and adjustment |
| Status bar | Displays interlock status, pre-heat status, and X-ray status via alternating red/green indicators |
| Image effect adjustment | Adjustable brightness, contrast and gain for optimal image quality |
| Product list | Save and recall inspection parameters for improved efficiency with identical products |
| Navigation window | Click-to-move functionality - table moves to clicked location in captured image |
| Motion axis status | Real-time coordinate display |
| Inspection result | Displays measurement results (voids rate, distance, area, etc.) in order |
| Speed control | slow, normal, fast |
| Voids rate measurement | Automatic calculation of solder ball voids with NG/OK indication and parameter adjustment |
| Other measurement functions | Includes distance, distance rate, angle, radius, and perimeter measurements |
| Automatic inspection | Manual setting, array, and automatic identification modes for efficient inspection |
Application Examples
BGA Solder Bridge
BGA Solder Voids
PCB Through-Hole
IC Voids and Gold Wire
LED Solder Voids
LED Gold Wire Crack
Capacitor
Inductor
Sensor
Thyristor Surge Suppressors
Fiberglass
Cable
Diode
Steel Pipe Welding Gap
Automobile Electronics