WELLMAN IL-3000 In-line Industrial X-Ray Inspection Machine
Advanced PCB through-hole void testing system with automated high-volume inspection capabilities
Key Advantages
- Sealed X-ray tube with 10,000+ hours service life and maintenance-free performance
- Latest-generation 5-inch high-definition digital flat panel detector (FPD)
- Intelligent auto-navigation window: worktable automatically shifts to clicked positions
- Conveyor belt transmission with adjustable width, supporting maximum width of 620mm
- 6-axis motion system equipped with servo motors (X-ray tube and FPD move synchronously)
- Customizable inspection procedures for automated high-volume inspection
- Intuitive operation with minimal training required (2 hours)
Hardware Specifications
| X-ray Source |
| Type |
Closed, microfocus |
| Max tube voltage |
90kV |
| Max tube current |
200μA |
| Focal spot size |
5μm |
| Function |
Auto preheat |
| Flat Panel Detector |
| Brand |
IRay |
| Effective area |
130mm * 130mm |
| Pixel size |
85μm |
| Resolution |
1536 * 1536 |
| Frame rate |
20fps |
| Tiltable angle |
60° |
| Inspection System |
| Transmission |
Belt |
| Motor |
Servo motor |
| Detectable area |
Length 520mm, width 80-430mm adjustable |
| Max load |
10kg |
| Equipment Specifications |
| Magnification |
Geometry 200X | System 1500X |
| Inspection speed |
Max 3.0s/point |
| Dimensions |
2600mm (L) * 1300mm (W) * 1800mm (H) |
| Host machine dimensions |
1400mm (L) * 1300mm (W) * 1800mm (H) |
| Weight |
2200kg |
| Power supply |
AC110-220V 50/60HZ |
| Max power |
3000W |
| Industrial PC |
I7 CPU, 16G RAM, 240GB SSD + 1T HDD |
| Displayer |
24" HDMI LCD |
Safety Features
- Emergency stop button located near operation position
- Transparent lead glass observation window for safe internal viewing
- Window and back door safety interlock system
- Zero radiation leakage, complying with international standard ≤1μSv/h
- Electromagnetic safety lock engages once the X-ray source is activated
- Built-in tube protection prevents software exit without shutting down X-ray
Software Functions
Basic Operation
- Full control via keyboard and mouse
- X-ray tube control through mouse click, with real-time display of voltage and current
- Navigation window for precise table positioning
- Adjustable axis movement speeds (slow, normal, fast)
- Real-time motion axis coordinate display
- Inspection result display with measurement data
- Status bar shows interlock, pre-heat and X-ray status
- Image brightness, contrast and gain are adjustable
- Product parameter saving and recall for efficient inspection
Voids Rate Measurement
- Automatic calculation of voids rate, solder ball area, circumference, etc
- Manual void addition via polygon or freehand drawing
- Parameter saving for consistent product inspection
- Adjustable grayscale threshold, pixel, contrast, and size filtering parameters
Measurement Functions
- Radius measurement for circular components
- Distance measurement between points
- Perimeter measurement for square components
- Distance rate calculation for through-hole soldering
- Angle measurement between points
Automatic Inspection
- Automatic feature recognition for distinctive inspection points
- Manual inspection point setting
- Array inspection for regular patterns
Working Principle
Working principle of the IL-3000 X-ray inspection system
Application Examples
Example of IL-3000 X-ray inspection results
Additional example of inspection results