Anti-Stick Soft Gummy Counting Machine Teflon Coating 3 Stage Vibration SUS316 PLC for Sticky Candy Nutraceutical
Purpose-built for sticky and soft gummy products, this electronic counting machine features industrial-grade Teflon coating on all product-contact channels combined with a 3-stage vibration separation system. The result is flawless counting without the deformation, sticking, or clumping that plague standard counting machines when handling soft confectionery. From sugar-coated vitamin gummies to sticky gelatin-based formulations, the TW-8 handles them all with consistent accuracy.
Technical Specifications
| Model |
TW-8 |
| Capacity |
10-30 bottles/min (based on filling quantity) |
| Voltage |
380V/3P, 50Hz |
| Motor Power |
0.65KW |
| Overall Size |
1,360 x 1,260 x 1,670mm |
| Weight |
280kg |
| Loading Capacity |
Adjustable 2-9999 per bottle |
Anti-Stick Technology
Teflon-Coated Channels
- All product-contact channels treated with industrial-grade Teflon (PTFE) coating for permanent non-stick performance
- Eliminates gummy residue buildup that causes miscounts and line stoppages in standard machines
- Sugar-coated gummies slide smoothly without surface abrasion or coating loss
- Easy wipe-down cleaning — no sticky residue adhesion between production batches
3-Stage Vibration Separation
- Widened channel design with progressive 3-stage vibration ensures individual product separation before counting sensor
- Stage 1: Bulk de-clumping — gentle wide-amplitude vibration breaks up gummy clusters
- Stage 2: Single-file alignment — reduced amplitude channels align gummies into single row
- Stage 3: Counting zone — precise low-amplitude feed for accurate sensor detection
- Vibration intensity independently adjustable per stage via PLC touch screen
Gentle Product Handling
- Soft-drop discharge chute minimizes impact forces on gummies during bottle filling
- No crushing, deformation, or shape distortion even with delicate pectin-based formulations
- Tool-free channel width adjustment for quick changeover between gummy sizes and shapes
- SUS316 stainless steel construction throughout product-contact zone for hygienic food-grade production
Smart Control & Integration
- PLC control with intuitive touch screen — recipe storage for different gummy products
- "No Bottle, No Counting" intelligent interlock protection
- Optional automatic rejection station for bottles with count errors
- Seamless integration with unscramblers, cappers, labelers, and checkweighers
FAQ - Anti-Stick Gummy Counting
Q: How does the Teflon coating prevent sticking where other machines fail?
Standard stainless steel channels develop micro-adhesion over time as sugar, gelatin, and pectin residues accumulate. Our industrial Teflon (PTFE) coating creates a low-surface-energy barrier that prevents any gummy formulation from adhering, maintaining consistent product flow and counting accuracy throughout extended production runs.
Q: Can this machine handle CBD/THC gummies with sticky oil-based coatings?
Yes. The Teflon-coated channels are specifically effective with oil-based and sugar-coated gummy formulations. The 3-stage vibration system is tuned to handle the additional surface friction of coated gummies without product damage.
Q: What's the counting accuracy on sticky products?
99.8% or higher counting accuracy is typical, even with soft and sticky gummies. Unlike vision-based systems that struggle with irregularly shaped or translucent products, our electronic sensor counting is unaffected by gummy color, opacity, or minor shape variations.