The YD51-013A Trolley-Mounted 3:1 Oil Dispenser Kit addresses the pain points of large-drum oil handling: "cumbersome mobility, low transfer efficiency, and inaccurate measurement". With "220KGS heavy-duty trolley + 18 L/Min high-flow pump + ±0.5% precision meter" as core strengths, it redefines efficiency for high-volume oil dispensing:
- 220KGS Load Capacity: Unlike standard 60KGS trolleys, this reinforced zinc-plated trolley handles full-size 180-220KGS drums—eliminating the need for multiple small-drum transfers. The drum clamping device and reinforced frame prevent tipping, a critical safety risk with heavy drums.
- Smooth Mobility: The 2 fixed wheels and 2 casters are engineered for heavy loads, rolling easily across warehouse floors. This saves 50% of labor time compared to manually moving large drums or using forklifts for repositioning.
- 18 L/Min Rapid Transfer: The 3:1 compression ratio pump delivers 18 L/Min, emptying a 220KGS drum in ~15.6 minutes—3x faster than manual pumps. The 42mm suction tube reaches drum bottoms, minimizing residual oil and reducing waste.
- Medium-Viscosity Versatility: Optimized for SAE130 oil, the pump works seamlessly with common industrial oils (hydraulic, gear oil), making it a one-stop solution for workshops maintaining heavy machinery.
- ±0.5% Accuracy for Large Volumes: The digital meter ensures precise measurement even for high-volume dispensing (e.g., 50L per machine), critical for industrial inventory tracking and cost control. It avoids over-dispensing, which wastes oil and increases costs.
- SAE 10R2AT 4m Hose: The oil-resistant, 138 Bar pressure-rated hose supports long-distance dispensing—no need to move the heavy trolley repeatedly. Its 1/2” ID ensures unobstructed flow, matching the pump’s high-volume output.
Scenario Requirement: A manufacturing warehouse maintains 10 forklifts (each needing 40L hydraulic oil, SAE100) daily, using 220KGS oil drums. The warehouse needs a mobile, efficient dispenser to avoid production delays.
Operation Process:
- Setup: Secure a 220KGS drum to the trolley via the clamping device; connect the pump’s F1/4"G air inlet to the warehouse air compressor; attach the 4m hose and digital meter;
2. Dispensing: Transfer 40L oil per forklift in ~2.2 minutes (18 L/Min); the meter records each dispense for inventory;
3. Mobility: Move the trolley between forklift parking bays (100m distance) with minimal effort;
4. Efficiency: 10 forklifts refueled in ~22 minutes; no need for forklift assistance to move drums.
Effect: Heavy-duty trolley handles large drums; high flow meets daily refueling demands.
Scenario Requirement: A logistics center services 15 delivery trucks (each needing 35L motor oil, SAE50) weekly, using 220KGS drums. The center needs accurate measurement for cost tracking.
Operation Process:
- Setup: Position the trolley near the maintenance area; connect the pump to the air supply;
2. Dispensing: Use the digital meter to dispense 35L oil per truck in ~1.9 minutes; the meter’s ±0.5% accuracy ensures precise cost calculation;
3. Stability: Trolley remains secure during dispensing (clamping device locks the drum); 4m hose reaches truck oil tanks easily;
4. Cost Control: Meter data is logged weekly to track oil usage per truck, identifying inefficiencies.
Effect: Precise meter simplifies cost tracking; mobile design fits maintenance workflows.
Scenario Requirement: A workshop replaces gear oil for 8 industrial gears (each needing 60L gear oil, SAE130) monthly, using 220KGS drums. The oil’s medium viscosity requires a powerful pump.
Operation Process:
- Setup: Mount the pump on the trolley’s support; connect to 8 Bar air pressure; attach the hose to the gear’s oil inlet;
2. Dispensing: Transfer 60L gear oil per gear in ~3.3 minutes; pump maintains 18 L/Min flow without clogging;
3. Durability: Trolley’s zinc plating resists workshop oil stains; hose handles 24 Bar max pressure without leakage;
4. Completion: 8 gears serviced in ~26.4 minutes—half the time of using small-drum pumps.
Effect: 3:1 pump handles SAE130 oil; heavy-duty design suits workshop use.
A1: Reduced mobility is often due to wheel obstruction or uneven surfaces. Solutions: 1) Clean Wheels/Casters: Remove debris (oil, dust) from wheel axles and casters—build-up increases friction; 2) Check Floor Condition: Ensure the floor is free of cracks or bumps; use a floor mat for rough areas to smooth movement; 3) Lubricate Wheels: Apply heavy-duty lubricant to wheel bearings quarterly—this reduces friction and eases rolling. These steps restore smooth mobility.
A2: No. The pump’s 3:1 compression ratio is optimized for SAE130 or lower. Using SAE140+ oil will cause: 1) Reduced Flow: Flow rate may drop to 10-12 L/Min (40% lower than rated); 2) Pump Strain: High viscosity forces compression parts to work harder, shortening service life by 50%; 3) Clogging Risk: Thick oil may block the 42mm suction tube or M1/2"G outlet. For SAE140+, use a pump with a 5:1 compression ratio (e.g., YD51-012B).
A3: Calibrate the meter using a certified volume container: 1) Prepare a 50L Certified Container: Use a container with a verified volume (traceable to industry standards); 2) Dispense Oil: Use the meter to dispense 50L oil into the container; 3) Adjust Calibration: If the meter reads 50.25L (over 0.5% error), use the meter’s calibration screw (refer to the manual) to lower the reading until it matches the container’s 50L. Repeat until accuracy is within ±0.5%.
A4: Protect the zinc plating with these steps: 1) Post-Use Cleaning: Wipe the trolley frame with a dry cloth after use to remove oil residue—oil traps moisture and causes rust; 2) Inspect for Scratches: Touch up small scratches with zinc-rich paint to prevent exposed steel from rusting; 3) Store Properly: Keep the trolley in a dry, ventilated area—avoid storing it outdoors or in humid spaces (e.g., near water sources); 4) Annual Maintenance: Apply a thin layer of anti-rust oil to the frame yearly to reinforce the zinc plating.