SMD Smart Storage System for 7 to 15 Inch Trays with Fast Access
WELLMAN SMD Tower
This equipment is designed for automated storage of industrial reels with integrated scanning and loading capabilities.
Equipment Advantages
- Ultra-high space utilization with standard capacity of approximately 750 reels
- Batch automatic scanning and loading, compatible with barcode/QR code technology
- Fully automatic in and out storage supporting 7" to 15" reels
- Seamless integration with MES, ERP, WMS, and other management systems
- Comprehensive SMD inventory management and monitoring for production continuity
- Height extension capability to 2.7 meters with expanded capacity to 1300 reels
Workflow Process
Hardware Specifications
Storage Operations
| In and Out of Storage |
Scanning Barcode and QR Code |
| Material Type |
SMD Reel |
| Batch Loading |
Yes |
Reel Specifications
| Standard Capacity |
750pcs (7" & 10mm reel) |
| Capacity After Heightening |
1300pcs (7" & 10mm reel) |
| Supported Reel Sizes |
7" to 13", 15" customizable |
| Single Reel Cycle Time |
Approx. 15s |
| Cycle Time After Heightening |
Approx. 16s |
| Minimum Height |
5mm |
| Maximum Height |
25mm (customizable) |
| Maximum Weight |
3KG (customizable) |
System Features
| Multi-Tower Connection |
Supported |
| WMS Management |
Yes |
| Temperature and Humidity Warning |
Supported |
| Operating System |
Windows 10/ Windows 11 |
| Chip Mounter Communication |
Optional |
| Management Systems Connection |
MES, ERP, WMS, etc. |
Equipment Dimensions
| Standard Dimensions |
1450mm (L) * 1900mm (W) * 2050mm (H) |
| Dimensions for 15" Reel |
1650mm (L) * 2120mm (W) * 2050mm (H) |
| Height After Heightening |
2750mm |
| Weight |
1500KG |
| Weight After Heightening |
2000KG |
| Power Supply |
220VAC, 10A |
| Power Consumption |
3000W |
| Industrial PC |
I7 CPU, 8G RAM, 240G SSD+1T HDD |
| Display |
17" Touch Screen |
Environmental Specifications
| Working Temperature |
0 - 40°C |
| Working Humidity |
10 - 85% |
| Noise Level |
50dB |
| Air Pressure |
0.5-0.7mpa |
| N2 Interface |
Supported |
Optional Loading & Unloading Methods
Software Functions
Warehouse Management System
| Material Management |
Transform unique codes for new incoming material and add to total material table |
| Tower Setup |
Configure new SMD towers and their locations |
| Supplier Information |
Supplier information management with add, delete, and search functions |
| Customer Information |
Customer information management with add, delete, and search functions |
| Inventory Management |
Intelligent management of overall inventory |
| Inventory Freeze |
Freeze specific locations as needed |
| Inventory Verification |
Take stock and update data of stored reels |
| Scan and Load |
Scan reel codes and place into designated locations |
SMD Tower Database
| Location Parameter Table |
Record coordinate and size information for each location |
| Current SMD Tower Table |
Record status of each location in the current SMD tower |
| In & Out Records |
Document all material bin and tray transactions for traceability |
| Operation Records |
Log initialization, power cycles, alarms, and other operations |
Material Bin Functions
| Initialization |
Initialize system when machine powers on |
| Single Reel In |
Place reel on designated position and load into tower after code scanning |
| Single Reel Out |
Search for specified reel and send it out |
| Batch Loading |
Automatically load reels into tower in batches |
| Place Production Orders |
Upload P/N or unique ID to system for analysis, lock reels, and notify SMD towers to unload |
| Unload to Order |
Receive production orders and unload reels in batches |
| Lock Expired Reels |
Secure expired reels to prevent entry into production process |