Intelligent Efficient SMD Tower Enabling Full Automation Multi System Linkage and Precise Inventory
Core Advantages
- Fully automatic in and out of storage, supporting 7"-15" reels
- Batch automatic code scanning and loading, compatible with barcodes/QR codes, with a single reel processing time of only 10 seconds
- Ultra-high space utilization, with a standard capacity of approximately 750 reels
- Can be heightened to 2.7 meters, with an expanded capacity of about 1120 reels
- Customizable on demand, providing professional software technical support
Hardware Parameters
| In and out of storage |
Code scanning |
Barcode and QR code |
| Material type |
SMD reel |
| Batch loading |
Yes |
| Reel |
Standard capacity |
750pcs (7"&10mm reel) |
| Capacity after heightening |
1120pcs (7"&10mm reel) |
| Support reel size |
7" to 13", 15" customizable |
| Single reel cycle time |
Approx. 15s |
| Cycle time after heightening |
Approx. 16s |
| Mini height |
5mm |
| Max height |
25mm (customizable) |
| Max weight |
3KG (customizable) |
| System |
Multi-tower connection |
Support |
| WMS management |
Yes |
| Temperature and humidity warning |
Support |
| Operation system |
Windows 10 |
| Chip mounter communication |
Optional |
| Management systems connection |
MES, ERP, WMS etc. |
| Equipment |
Dimensions |
1450mm (L) * 1900mm (W) * 2050mm (H) |
| Dimensions designed for 15" reel |
1650mm (L) * 2120mm (W) * 2050mm (H) |
| Height after heightening |
2750mm |
| Weight |
1500KG |
| Weight after heightening |
2000KG |
| Power supply |
220VAC, 10A |
| Power |
3000W |
| Industrial PC |
I7 CPU, 8G RAM, 240G SSD+1T HDD |
| Displayer |
17" touch screen |
| Working temperature |
0 - 40°C |
| Working humidity |
10 - 85% |
| Noise |
50dB |
| Air pressure |
0.5-0.7mpa |
| N2 interface |
Support |
Workflow of SMD-T
Software Function
| Warehouse Management System |
Material management |
Transform the unique code for new incoming material, add to the total material table |
| Tower setup |
Set up new SMD tower and its locations |
| Supplier info |
Supplier info management, add, delete or search |
| Customer Info |
Customer info management, add, delete or search |
| Inventory management |
Intelligent management of overall inventory |
| Inventory freeze |
Freeze specific locations |
| Inventory |
Take stock and update the data of stored reels |
| Verification |
Scan the code and load |
| SMD Tower Database |
Location parameter table |
Record the coordinate and size info of each location |
| Current SMD tower table |
Record the status of each location of the current SMD tower |
| In & out record |
Record all records of material bin and material tray for traceability |
| Operation record |
Record initialization, power on and off, alarm and other operations |
| Material Bin Function |
Initialization |
Initialize when the machine power on |
| Single reel in |
Put the reel on the designated position, load it in the tower after scanning code |
| Single reel out |
Search for the specified reel, send it out |
| Batch loading |
Load the reels into the tower in batches automatically |
| Place production orders |
According to the production demand, upload the P/N or unique ID to the system for analysis, then lock the reels, and inform each SMD tower to unload |
| Unload to order |
After receiving the production order of the system, unload the reels in batches |
| Lock expired reels |
Lock the expired reels, prevent them from entering the production process |
Optional Loading & Unloading Method