Intelligent SMD Material Tower with 17" Touch Screen and 1200 Reel Capacity
Key Equipment Advantages
- Ultra-high space utilization with standard capacity of 750 reels
- Batch automatic scanning and loading, compatible with barcode/QR code technology
- Fully automatic in and out storage supporting 7" to 15" reels
- Integration with MES, ERP, WMS, and other management systems
- Comprehensive SMD inventory management ensuring accuracy and preventing production interruptions
- Controlled environment for SMD components with reel life monitoring
- Automatic data backup and storage with quick search functionality via scanning
- Customizable solutions with comprehensive software technical support
- Height extension capability to 2.7 meters with expanded capacity to approximately 1,120 reels
Hardware Specifications
| Parameter |
Specification |
| In and Out Storage | Code Scanning |
Barcode and QR code |
| Material Type |
SMD reel |
| Batch Loading |
Yes |
| Standard Capacity |
750pcs (7" & 10mm reel) |
| Capacity After Heightening |
1120pcs (7" & 10mm reel) |
| Support Reel Size |
7" to 13", 15" customizable |
| Single Reel Cycle Time |
Approx. 15s |
| Cycle Time After Heightening |
Approx. 16s |
| Mini Height |
5mm |
| Max Height |
25mm (customizable) |
| Max Weight |
3KG (customizable) |
| Multi-tower Connection |
Support |
| WMS Management |
Support |
| Temperature and Humidity Warning |
Support |
| Operation System |
Win10 / Win11 |
| Chip Mounter Communication |
Optional |
| Management Systems Connection |
MES, ERP, WMS etc. |
| Dimensions |
1450mm (L) * 1900mm (W) * 2050mm (H) |
| Dimensions for 15" Reel |
1650mm (L) * 2120mm (W) * 2050mm (H) |
| Height After Heightening |
2750mm |
| Weight |
1500KG |
| Weight After Heightening |
2000KG |
| Power Supply |
220VAC, 10A |
| Power |
3000W |
| Industrial PC |
I7 CPU, 8G RAM, 240G SSD+1T HDD |
| Displayer |
17" touch screen |
| Working Temperature |
0 - 40°C |
| Working Humidity |
10 - 85% |
| Noise |
50dB |
| Air Pressure |
0.5-0.7mpa |
| N2 Interface |
Support |
Software Functionality
Warehouse Management System
- Material management: Transform unique code for new incoming material, add to total material table
- Tower setup: Set up new SMD tower and its locations
- Supplier info: Supplier information management, add, delete or search
- Customer Info: Customer information management, add, delete or search
- Inventory management: Intelligent management of overall inventory
- Inventory freeze: Freeze specific locations
- Inventory: Take stock and update data of stored reels
Verification & Database
- Scan and load: Scan the reel code and put into location
- Location parameter table: Record coordinate and size info of each location
- Current SMD tower table: Record status of each location of the current SMD tower
- In & out record: Record all records of material bin and material tray for traceability
- Operation record: Record initialization, power on/off, alarm and other operations
Material Bin Functions
- Initialization: Initialize when the machine powers on
- Single reel in: Put the reel on designated position, load into tower after scanning code
- Single reel out: Search for specified reel, send it out
- Batch loading: Load reels into tower in batches automatically
- Place production orders: Upload P/N or unique ID to system for analysis, lock reels, and inform each SMD tower to unload
- Unload to order: After receiving production order from system, unload reels in batches
- Lock expired reels: Lock expired reels to prevent them from entering production process
Workflow Diagram
Optional Loading & Unloading Methods