Efficient and Fast Management SMD Tower Enabling Full Automatic Loading and Unloading
Product Overview
Advanced SMD Tower system designed for efficient and fast management of surface mount device reels with full automatic loading and unloading capabilities.
Core Advantages
- Ultra-high space efficiency: Standard capacity up to 750 reels
- Batch auto-scan & loading: Supports barcode/QR code; ~12s per reel
- Fully automatic storage/retrieval: Compatible with 7''-15'' reels
- Seamless integration: MES, ERP, WMS and other management systems
- Real-time SMD inventory control: Ensures accuracy and prevents production downtime
- Controlled component environment: Monitors reel lifespan
- Auto data backup & traceability: Quick search via scanning
- Customizable design & full software technical support
- Height-extendable to 2.7m: Capacity up to 1120 reels
Hardware Specifications
Core Performance
| Scanning |
Barcode & QR code |
| Material |
SMD reels |
| Batch operation |
Supported |
| Standard capacity |
750pcs (7"&10mm reel) |
| Extended capacity |
1120pcs (7"&10mm reel) |
| Reel size |
7"-13" (15" customizable) |
| Single reel cycle |
~15s |
| Extended cycle |
~16s |
| Min. reel height |
5mm |
| Max. reel height |
25mm (customizable) |
| Max. reel weight |
3KG (customizable) |
System Features
| Multi-tower linkage |
Supported |
| WMS management |
Built-in |
| Temp/humidity alarm |
Supported |
| OS |
Windows 10 |
| Mounter communication |
Optional |
| System integration |
MES, ERP, WMS, etc. |
Mechanical & Electrical
| Standard dimension |
1450(L)×1900(W)×2050(H)mm |
| 15" reel dimension |
1650(L)×2120(W)×2050(H)mm |
| Extended height |
2750mm |
| Standard weight |
1500KG |
| Extended weight |
2000KG |
| Power supply |
220VAC, 10A |
| Power rating |
3000W |
| Industrial PC |
I7 CPU, 8G RAM, 240G SSD+1T HDD |
| Display |
17" touch screen |
Environment
| Operating temp |
0-40°C |
| Operating humidity |
10-85% |
| Noise |
≤50dB |
| Air pressure |
0.5-0.7MPa |
| N2 interface |
Supported |
Workflow Process
- Receive production order
- Batch scanning & loading
- Reel placement into designated slot
- OK: Automatic storage; NG: Discharge to NG outlet
- Batch retrieval & unloading
- Remove reel from slot
Software Functions
Warehouse Management System
| Material management |
Transform unique code for new incoming material, add to total material table |
| Tower setup |
Set up new SMD tower and its locations |
| Supplier info |
Supplier info management, add, delete or search |
| Customer Info |
Customer info management, add, delete or search |
| Inventory management |
Intelligent management of overall inventory |
| Inventory freeze |
Freeze specific locations |
| Inventory |
Take stock and update data of stored reels |
| Verification |
Scan code and load |
SMD Tower Database
| Location parameter table |
Record coordinate and size info of each location |
| Current SMD tower table |
Record status of each location of current SMD tower |
| In & out record |
Record all records of material bin and tray for traceability |
| Operation record |
Record initialization, power on/off, alarm and other operations |
Material Bin Function
| Initialization |
Initialize when machine powers on |
| Single reel in |
Put reel on designated position, load in tower after scanning code |
| Single reel out |
Search for specified reel, send it out |
| Batch loading |
Load reels into tower in batches automatically |
| Place production orders |
Upload P/N or unique ID to system for analysis, lock reels, inform SMD towers to unload |
| Unload to order |
After receiving production order, unload reels in batches |
| Lock expired reels |
Lock expired reels, prevent from entering production process |
Optional Loading & Unloading Methods