Intelligent SMD Reel Tower with Ultra-Large Space and Fully Automatic In and Out
SMD-T Workflow
Key Advantages
- Ultra-high space utilization with standard capacity of approximately 750 reels
- Batch automatic scanning and loading, compatible with barcode/QR code technology
- Fully automatic in and out storage operations supporting 7" to 15" reels
- Integration with MES, ERP, WMS, and other management systems
- Comprehensive SMD inventory management and monitoring for accuracy and production continuity
- Controlled environment for SMD components with reel life monitoring
- Automatic data backup and storage with quick search functionality via scanning
- Customizable solutions with comprehensive software technical support
- Height extension capability to 2.7 meters with expanded capacity to approximately 1120 reels
Hardware Specifications
Storage Operations
| Batch Loading |
Yes |
| Code Scanning |
Barcode and QR code |
| Material Type |
SMD reel |
Reel Specifications
| Standard Capacity |
750pcs (7" & 10mm reel) |
| Capacity After Heightening |
1120pcs (7" & 10mm reel) |
| Supported Reel Sizes |
7" to 13", 15" customizable |
| Single Reel Cycle Time |
Approx. 15s |
| Cycle Time After Heightening |
Approx. 16s |
| Minimum Height |
5mm |
| Maximum Height |
25mm (customizable) |
| Maximum Weight |
3KG (customizable) |
System Specifications
| Multi-tower Connection |
Supported |
| WMS Management |
Yes |
| Temperature & Humidity Warning |
Supported |
| Operating System |
Win10 |
| Chip Mounter Communication |
Optional |
| Management System Integration |
MES, ERP, WMS, etc. |
Equipment Specifications
| Dimensions |
1450mm (L) × 1900mm (W) × 2050mm (H) |
| Dimensions for 15" Reel |
1650mm (L) × 2120mm (W) × 2050mm (H) |
| Height After Heightening |
2750mm |
| Weight |
1500KG |
| Weight After Heightening |
2000KG |
| Power Supply |
220VAC, 10A |
| Power Consumption |
3000W |
| Industrial PC |
I7 CPU, 8G RAM, 240G SSD+1T HDD |
| Display |
17" touch screen |
Environmental Specifications
| Working Temperature |
0 - 40°C |
| Working Humidity |
10 - 85% |
| Noise Level |
50dB |
| Air Pressure |
0.5-0.7mpa |
| N2 Interface |
Supported |
Software Functions
Warehouse Management System
| Material Management |
Transform unique codes for new incoming material and add to total material table |
| Tower Setup |
Configure new SMD towers and their locations |
| Supplier Information |
Manage supplier data including add, delete, and search functions |
| Customer Information |
Manage customer data including add, delete, and search functions |
| Inventory Management |
Intelligent management of overall inventory |
| Inventory Freeze |
Freeze specific storage locations as needed |
| Inventory Verification |
Conduct stock counts and update stored reel data |
| Scan & Load |
Scan reel codes and place into designated locations |
SMD Tower Database
| Location Parameter Table |
Record coordinate and size information for each location |
| Current SMD Tower Table |
Track status of each location within the current SMD tower |
| In & Out Records |
Document all material bin and tray transactions for traceability |
| Operation Records |
Log initialization, power cycles, alarms, and other operational events |
Material Bin Functions
| Initialization |
Automatic system initialization upon machine power-on |
| Single Reel In |
Place reel on designated position and load into tower after code scanning |
| Single Reel Out |
Search for specified reel and dispatch from tower |
| Batch Loading |
Automatically load reels into tower in batches |
| Production Order Placement |
Upload P/N or unique ID to system for analysis, lock reels, and notify SMD towers to unload |
| Unload to Order |
Batch unloading of reels upon receiving production orders from system |
| Expired Reel Lock |
Lock expired reels to prevent entry into production process |
Optional Loading & Unloading Methods