This Industrial 365nm Dual-Lamp UV Curing System is engineered for high-speed, in-line curing of coatings, inks, adhesives, and sealants on product surfaces. Utilizing two optimized 365nm wavelength UV lamps, it delivers intense, uniform irradiation to achieve rapid cross-linking and surface hardening, significantly reducing curing times from hours/minutes to seconds. Its robust construction ensures reliable 24/7 operation in industrial environments, boosting production throughput and consistency.
| Category | Parameter | Specification |
|---|---|---|
| Core UV Source | Wavelength | 365nm (Peak, with a broad spectrum for Hg lamps) |
| Number of Lamps | 2 | |
| Lamp Type | Customizable (Standard: Medium Pressure Mercury; Options: LED, Gallium-doped) | |
| Rated Lamp Power | Customizable per lamp (e.g., 200 W/inch, 300 W/inch) | |
| Curing Performance | UV Intensity at Surface | Adjustable, typically up to 600+ mW/cm² (depends on lamp & distance) |
| Effective Curing Width | Customizable (Standard: 300mm, 450mm, 600mm) | |
| Conveyor Speed Range | Customizable, typically 1-30 meters/minute | |
| Physical & Utility | Module Dimensions (L×W×H) | Customizable based on width and required dwell time |
| Electrical Supply | 380V/220V 3-Phase, 50/60Hz (Standard, customizable) | |
| Cooling Method | Forced Air Cooling (Standard), Water-Cooling (Optional for high-power) | |
| Control & Safety | Control Interface | 7-inch Touchscreen HMI with recipe storage |
| Safety Features | Interlock switches, UV shielding, over-temperature protection, lamp ignition alarms |
We understand that production lines vary. This system is highly customizable:
A: 365nm is a lower wavelength with higher photon energy, often better for deeper cure initiation and certain photoinitiators. 395nm is more common for very fast surface cures and with some LED systems. The optimal wavelength depends on your coating chemistry.
A: Yes. The cooling system manages heat. For very sensitive materials, customizable options like water-cooled lamp housings or UV LED modules (which produce minimal IR heat) are available.
A: The required speed depends on the UV dose needed by your coating. We can assist with lab tests or provide guidelines based on the lamp power and intensity. The HMI allows easy speed adjustment for optimization.
A: Yes. The system is designed for easy lamp access and replacement, minimizing downtime. Replacement intervals depend on lamp type and usage hours.
A: Yes, within the same housing frame. The modular design allows for some future customization, such as upgrading lamp power or, in some cases, changing lamp types, subject to electrical compatibility.