Compact UV102 Curing Oven with Forced Air Cooling – Customizable Modular Design for Laboratory & Pilot Use
Product Overview
This customizable UV102 curing system utilizes dual 1KW UV lamps to initiate photopolymerization, instantly curing UV-curable inks, adhesives, and coatings on various substrates. Available in standard lab/pilot, process-customized, and R&D flexible configurations.
The UV102 is a compact tabletop curing system designed specifically for experimental research and small-batch production. It features a PTFE conveyor belt with stepless speed adjustment (0-10 m/min), forced air cooling to prevent substrate deformation, and independent lamp control for operational flexibility.
Working principle: UV light (365nm peak wavelength) activates photoinitiators in the coating/adhesive, generating free radicals that trigger polymerization, converting liquid materials to solid state in seconds.
Technical Specifications
| Parameter |
Standard UV102 Model |
Customizable Process Model |
R&D Flexible Model |
| UV lamp configuration |
2 lamps × 1kW |
1-2 lamps (customizable) |
2 lamps × 1kW |
| UV peak wavelength |
365 nm |
365 nm / Custom |
365 nm |
| Total power |
2.1 kW |
Customizable |
2.1 kW |
| Power supply |
AC220V 50/60Hz |
AC220V / AC110V / Custom |
AC220V 50Hz |
| Conveyor speed |
0 - 10 m/min (stepless) |
0 - 10 m/min / Custom |
0 - 10 m/min |
| Effective curing width |
300 mm (standard) |
Customizable |
300 mm |
| Effective irradiation area |
300 × 400 mm |
Customizable |
300 × 400 mm |
| Belt material |
PTFE / Stainless steel |
PTFE / Stainless steel / Custom |
PTFE (standard) |
| Belt width |
335 mm |
Customizable |
335 mm |
| Cooling method |
Forced air |
Forced air / Water-cooled / Custom |
Forced air |
| Penetration intensity |
125 W/cm² |
Customizable |
125 W/cm² |
| Dimensions |
1200 × 460 × 430 mm |
Customizable |
1200 × 460 × 430 mm |
| Weight |
100 - 150 kg |
Customizable |
~100 kg |
| Typical application |
Lab, pilot production |
Small-batch production |
R&D, material testing |
Applications
- Printing industry: Screen printing, pad printing, offset - UV ink curing on paper, film, labels
- Adhesive bonding: Circuit board CHIP component bonding, glass bonding, electronic component assembly, LCD encapsulation, terminal sealing
- Coating applications: Metal plating, wood surface coating, paper UV varnishing, plastic flooring, PU synthetic leather, optical fiber coating, furniture, automotive interior parts, fishing rods, golf shafts
- Electronics manufacturing: PCB UV ink curing, component coating
- 3D printing: Post-curing of UV-curable 3D printed parts
- Decorative casting: Decorative containers, buttons, brooches, hair clips
- R&D laboratories: Material testing, formulation development, process validation
Key Features
- Compact design: Tabletop footprint (1200×460×430mm) saves valuable laboratory or production space
- Dual independent lamps: Each lamp system separately controlled - flexible operation for different coating requirements
- Stepless speed control: 0-10 m/min variable conveyor speed - precise process optimization
- Forced air cooling: Prevents substrate deformation and extends lamp life
- PTFE conveyor belt: Non-stick, heat-resistant - ideal for adhesive applications
- Belt anti-offset device: Ensures smooth, continuous operation
- 365nm peak wavelength: Effective for most UV-curable formulations (inks, adhesives, coatings)
- Quick curing: Instant photopolymerization - high efficiency for lab and small-batch production
- Electrostatic painted finish: Corrosion-resistant, durable construction
- Easy integration: Can be connected with upstream/downstream equipment for production line use
Customization Options
This UV102 curing system is highly customizable to meet your specific production requirements:
- Lamp configuration: 1 lamp or 2 lamps - customizable based on curing speed and coating thickness
- Conveyor belt width: Standard 335mm; customizable widths available
- Conveyor belt material: PTFE (standard) or stainless steel mesh - customizable for different substrates
- Power supply: AC220V / AC110V - customizable to local electrical standards
- Dimensions: Standard 1200×460×430mm; customizable for specific workspace constraints
- Cooling system: Forced air standard; water-cooled option available for heat-sensitive applications - customizable
- Control system: Manual lamp control / PLC + HMI - customizable
- Exhaust configuration: Rear exhaust / Top exhaust - customizable
- Safety features: UV shielding, interlocks, emergency stop - customizable
- Frame finish: Custom RAL color available
Support & Services
- Free process consultation - send your substrate and coating for curing trials
- Custom layout design for your production floor
- On-site installation and commissioning (customizable support packages)
- Operator training program included
- Remote troubleshooting via video call or online support
- 12-month warranty on mechanical components (consumables: UV lamps excluded)
- Spare parts availability from regional warehouses (lamps, belts, cooling fans)
- Lamp replacement service
- Lifetime technical support via phone, email, or chat
Packing & Shipping
- Packing: Anti-rust film + reinforced wooden case (with foam padding for sensitive components - control panel, UV lamps)
- Standard model lead time: 7-15 days after order confirmation
- Custom configuration lead time: 15-30 days (longer for custom widths or multi-lamp configurations)
- Shipping: FOB Shanghai / CIF by sea, air, or rail
- Customizable: Export crating, custom labeling, destination port documentation
Frequently Asked Questions
Q1: What is the UV102 curing system primarily used for?
A: The UV102 is a compact tabletop UV curing system designed for experimental research, material testing, and small-batch production. It is widely used for curing UV varnishes, inks, adhesives, and coatings in printing, electronics, and coating applications.
Q2: What is the effective curing area and width?
A: Standard configuration offers an effective irradiation area of 300 × 400 mm with a belt width of 335 mm. The curing width is customizable based on your substrate dimensions.
Q3: What is the typical UV wavelength?
A: The UV102 provides 365nm peak wavelength, which is effective for most UV-curable formulations including inks, adhesives, and coatings. Alternative wavelengths are customizable for specific photoinitiator systems.