Thick 100mm Insulation on Oven & Box – Eco PP Strapping Extrusion Line
Product Introduction
In continuous high-speed production, the energy consumption of heating units accounts for a significant portion of total line power. This production line features 100mm thick high-efficiency insulation on both the sizing oven and the extension box - a robust design rarely seen in comparable equipment.
This design greatly reduces heat loss to the external environment, significantly improving the thermal insulation performance of the oven and extension box. Actual measurements show that 100mm insulation can reduce heating energy consumption by about 20-30%, while also minimizing internal temperature fluctuations for more stable control.
Over long-term operation, the electricity savings are substantial - a classic "invest once, benefit long-term" energy-saving design.
Main Specifications
- Sizing oven insulation thickness: 100mm
- Extension box insulation thickness: 100mm
- Insulation material: High-density fiberglass or rock wool
- Outer wall temperature: Significantly lower than uninsulated or thinly insulated equipment
- Energy saving effect: Heating energy consumption reduced by approximately 20-30%
- Temperature stability: Reduced temperature fluctuations, higher precision
Technical Parameters
| Item |
Sizing Oven |
Extension Box |
| Insulation thickness |
100 mm |
100 mm |
| Insulation material |
High-density fiberglass/rock wool |
High-density fiberglass/rock wool |
| Outer wall temp. rise |
≤ ambient +15°C |
≤ ambient +15°C |
| Heating power |
20 KW |
41.6 KW |
| Energy saving estimate |
20-30% |
20-30% |
| Temp. control accuracy |
±2°C |
±2°C |
Customer Questions & Answers
Q: Can 100mm insulation really save electricity? How much?
A: Yes. Based on 6000 operating hours per year, average heating power of 30KW, and electricity cost of 0.8 RMB/kWh, 20% energy savings equals approximately 28,800 RMB per year. The payback period is very short.
Q: Does the insulation affect equipment heat dissipation or workshop temperature in summer?
A: No. The purpose of insulation is precisely to prevent heat from escaping, so the outer wall temperature is significantly lower, improving the workshop environment and reducing air conditioning load.
Q: Does the insulation material age or lose effectiveness due to moisture absorption?
A: We use high-density hydrophobic insulation material, sealed inside a stainless steel outer shell, ensuring long-term performance stability. Under normal conditions, it does not need replacement for over 10 years.