H Smart RGB Optical Sorter
Cost-Effective Pre-Sorting Solution Specialized for Walnuts Targeting walnut shell surface defects, breakage, and dark spots, this system employs an AI-driven, cost-effective RGB camera-based optical sorting solution. The proprietary deep learning algorithm can continuously optimize defect recognition capabilities based on new samples.
Specifications
| Model |
Belt Width (mm) |
Air Nozzle |
Air Pressure (MPa) |
Air Consumption (m³/min) |
Voltage |
Power (kW) |
Dimension (mm) |
Unpacked Weight (kg) |
| H1 |
300 |
64 |
0.6~0.8 |
<1.2 |
220V~50/60Hz |
3.2 |
3385*1251*2127 |
710 |
| H2 |
600 |
128 |
0.6~0.8 |
<2.4 |
220V~50/60Hz |
3.6 |
3385*1826*2127 |
881 |
| H4 |
1200 |
256 |
0.6~0.8 |
<3.6 |
220V~50/60Hz |
4.4 |
3385*2426*2127 |
1121 |
Core Advantages
A high-value optical sorting solution specifically designed for walnuts.
- Precise Recognition: Focuses on identifying and sorting visible shell defects (such as dark spots, mottled skin, exposed kernels), breakage, insect damage, and foreign materials.
- Compact & Efficient: Single-lane belt design enables quick installation and immediate operation.
- Even Feeding: An efficient vibratory feeding system ensures even material distribution, reducing walnut overlap and enhancing sorting accuracy.
- Hygienic & Reliable: Constructed with a fully food-grade stainless steel body, meeting global food safety and hygiene standards.
- Industrial Protection: Features a sealed sorting chamber and electrical cabinet with industrial-grade dust protection, suitable for harsh environments.
- Easy Maintenance: A quick-release belt design allows for easy removal of walnut residue, meeting stringent hygiene requirements.
- Stable & Durable: A proven dust-proof system ensures consistent and reliable sorting performance over time.
- Flexible Scalability: Modular design offers three belt width options (300/600/1200 mm) to flexibly accommodate different capacity requirements.
AI-Powered 4-in-1 Smart Optical Sorting System
- Proprietary AI Deep Learning Algorithms: Capable of continuously optimizing defect recognition capabilities based on new walnut samples (different varieties, new season harvests).
- High-Resolution RGB Color Imaging: Precisely captures subtle shell surface defects, textures, and dark spots.
- High-Brightness LED Lighting: Ensures clear and stable imaging.
- Achieves multi-dimensional, precise detection with a cost-effective solution, comprehensively covering various visible walnut defects:
| Defect Category |
Specific Manifestations |
| Color Defects |
Dark spots, mold spots, mottled skin, oxidation-induced dullness, abnormal color |
| Morphological Defects |
Broken shells, exposed kernels, deformity, hollow shells, size inconsistency |
| Processing Defects |
Residual green husk, attached internal membranes, improperly cleaned shells |
| Biological Contamination |
Holes from insects, signs of mold, decay symptoms |
| Foreign Material |
Insect bodies, stems and leaves, stones, glass fragments, shells from other nuts |
High-Performance Pneumatic Ejector System
Optimized design balancing durability, speed, and air consumption efficiency.
- Maintains precise ejection and stable performance even at high throughputs.
- Significantly reduces the false rejection rate, minimizing walnut kernel loss and overall operational costs.
15-Inch Industrial-Grade Touchscreen Control System
- Intuitive human-machine interface with multi-language support.
- One-touch parameter switching for different walnut varieties (e.g., thin-shell walnuts, hickory nuts, paper-shell walnuts).
Comprehensive Remote Support System
- Remote access and real-time monitoring.
- Performance data dashboard.
- Online expert diagnostics.
- Interactive troubleshooting guidance.