Product Process:
Insert molding is an injection molding process that embeds metal, threaded components, or other functional parts into plastic products. This allows for a single-step molding process, combining the lightweight design of plastic with the high strength of inserts. This reduces subsequent assembly steps and improves overall quality.
Process Flow:
Product Specifications:
| Item | Parameter |
|---|---|
| Mold Type: | Insert Injection Mold |
| Mold Material: | P20, H13, S136 |
| Cavities: | 2–12 |
| Mold Life: | 700,000–1.4 Million Cycles |
| Surface Treatment: | Polishing, Nitriding, Sandblasting |
| Applicable Plastics: | ABS, PC, PP, PA66 |
| Insert Type: | Nut, Copper, Steel Pin |
| Product Accuracy: | ±0.018mm |
| Cooling System: | Multi-circuit Parallel Water Cooling |
| Product Cycle: | 55–80 Days |
Product Advantages:
FAQ:
Q1: Is the mold suitable for small or large batches?
A1: Both are possible, and the number of cavities can be customized according to requirements.
Q2: Does the insert bond firmly to the plastic?
A2: Yes, a tight bond is formed during the injection molding process.
Q3: What is the typical production cycle?
A3: Typically 55–80 days, slightly longer for complex molds.
Q4: What is the mold's precision?
A4: ±0.018mm.
Q5: Does it support automated insert placement?
A5: Yes, the mold can be integrated with a robot for automated production.
Customized Services:
We offer comprehensive customization of mold cavities, insert shape, cooling system, and surface treatment to meet diverse customer production goals.