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Insert Molds Custom Plastic Injection with Metal Inserts High Strength and Durable Solutions
Insert Molds Custom Plastic Injection with Metal Inserts High Strength and Durable Solutions
Specifications
Brand Name :
MID MOULD
Place of Origin :
Dongguan, China
MOQ :
1 set
Payment Terms :
50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
Delivery Time :
25–45 working days (longer for complex tools)
Certification :
ISO9001,FDA,ISO13485
Price :
USD $3,000–$50,000 per set (depending on complexity)
Packaging Details :
Wooden case + anti-rust oil + protective film + packing list
Supply Ability :
20–35 sets per month, depending on structure
Shaping mode :
Plastic Injection Mould,Plastic injection molding,Compression Mould
Material :
STEEL,ps,PP,Steel and metal,aluminum
Product :
Vehicle Mould,Household Appliance,plastic injection mold,injection machine mold,Household Product
Mould life :
250000-300000shots,200~1 M available,300,000shots,000 times
Runner :
Hot Runner\ Cold Runner,cold/hot
Cavity :
Multi Cavity,as per client's requirement
Product material :
Plastic,Steel,PP,ABS,PS
Mold material :
NAK80,H13,50#,P20,45#
Design software :
CAD,CAD/ProE/UG/SOLIDWORKS,CAD UG Moldflow,Solidworks,PROE
Mould material :
P20/718/738/NAK80/S136,P20/718/2738/H13/S136/NAK80,718,SKD61 etc,H13
Application :
Home Appliance,Industrial,Automotive,various range,Machine
Product name :
Plastic Injection Mould,injection machine mold,Shanghai Factory Cheap Plastic Component Injection Mold,High quality virgin raw material custom plastic injection mold product,Gear parts
Mould base :
non-Standard plastic injection mould,World standard,European standard,LKM.HASCO,HASCO standard
Surface treatment :
sandblasted,Texture,anodizing black,clear painting,Polishing
Size :
as samples/drawings,customized accepted,Customized Size
Mold runner :
Hot&Cold runner you can choose,Hot runner and code runner
Mold life :
000 to 1,500000 shots,000 shots,100000-1000000,50
Plastic material :
Peek,ABS/PP/PS/PE/PVC/PA6/PA66..et,MC Nylon,Derlin,UHMW-PE
Description
Product Process

Insert injection molding involves inserting a metal, ceramic, or other preformed component into the mold cavity during the injection molding process and fusing it with the plastic to form a single piece. This process enables products to maintain lightweight while also achieving increased strength, conductivity, or specialized functions. It is widely used in industries such as electronics, electrical appliances, automotive, and medical devices.

Process Flow
  1. Mold Design: Determine the insert's position and structure to ensure a secure bond
  2. CAD/CAE Analysis: Optimize plastic flow and insert positioning stability
  3. High-Precision CNC Machining: Complete the mold cavity and insert mounting groove
  4. Mold Assembly: Add positioning devices and a cooling system
  5. Mold Trial Verification: Test the insert-plastic bond strength and product performance
Product Specifications
Item Parameter Description
Mold Type: Insert Injection Mold
Mold Material: P20, H13, S136
Number of Cavities: 1–16
Mold Life: 500,000–1,000,000 cycles
Surface Treatment: Polishing, Nitriding, Chrome Plating
Applicable Materials: PP, ABS, PA, PC
Insert Type: Metal, Ceramic, Electronics
Product Accuracy: ±0.02mm
Cooling System: High-Efficiency Water Cooling
Production Cycle: 45–70 Days
Product Applications
  • Automotive Parts (Nut Inserts, Structural Parts)
  • Electronic Components (Plugs) (Socket housing)
  • Medical devices (plastic parts with metal structures)
  • Industrial parts (conductive or wear-resistant components)
Product advantages
  • Plastic and insert molded in one go, providing a secure bond
  • Lightweight yet functional
  • Improved production efficiency, eliminating the need for subsequent assembly
  • Can achieve special properties such as conductivity, wear resistance, and high-temperature resistance
FAQ

Q1: What is the difference between an insert mold and a conventional injection mold?

A1: An insert mold allows metal or other components to be embedded in plastic in a single step, enhancing the functionality of the product.

Q2: Will the insert loosen?

A2: Proper cavity design and melt encapsulation can ensure a secure bond.

Q3: Is insert molding suitable for automation?

A3: Yes, an automated insert robot system can be designed.

Q4: Are there any restrictions on the insert material?

A4: Common metals, ceramics, and high-temperature-resistant materials can be used.

Q5: Does this increase mold processing difficulty?

A5: Yes, but this can be effectively addressed through precision CNC and CAE analysis.

Q6: What is the typical mold lifespan?

A6: Under normal use, it can achieve up to one million mold cycles.

Customized Services

We can customize the insert type, cavity structure, and cooling method based on customer needs. We support automated insert solutions to meet diverse application scenarios in industries such as automotive, electronics, and medical.

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Insert Molds Custom Plastic Injection with Metal Inserts High Strength and Durable Solutions

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Product Detail
Brand Name :
MID MOULD
Place of Origin :
Dongguan, China
MOQ :
1 set
Payment Terms :
50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
Delivery Time :
25–45 working days (longer for complex tools)
Certification :
ISO9001,FDA,ISO13485
Contact Supplier
Insert Molds Custom Plastic Injection with Metal Inserts High Strength and Durable Solutions

MID Mould Industrial Ltd.

Verified Supplier
1 Years
dongguan
Since 1998
Business Type :
Manufacturer, Exporter, Seller
Main Products :
Plastic Injection Molds, Multi Cavity Molds, Insert Molds
Total Annual :
6 Millions-8 Millions
Employee Number :
50~80
Certification Level :
Verified Supplier
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