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Customized Automotive Plastic Mold 500K - 1M Cycles Insert Injection Moulding
Customized Automotive Plastic Mold 500K - 1M Cycles Insert Injection Moulding
Specifications
Brand Name :
MID MOULD
Place of Origin :
Dongguan, China
MOQ :
1 set
Payment Terms :
50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
Delivery Time :
25–45 working days (longer for complex tools)
Certification :
ISO9001,FDA,ISO13485
Price :
USD $3,000–$50,000 per set (depending on complexity)
Packaging Details :
Wooden case + anti-rust oil + protective film + packing list
Supply Ability :
20–35 sets per month, depending on structure
Product name :
Automotive Plastic Mold
Shaping mode :
Plastic Injection Mould,Plastic injection molding,Compression Mould
Material :
STEEL,ps,PP,Steel and metal,aluminum
Product :
Vehicle Mould,Household Appliance,plastic injection mold,injection machine mold,Household Product
Mould life :
250000-300000shots,200~1 M available,300,000shots,000 times
Runner :
Hot Runner\ Cold Runner,cold/hot
Cavity :
Multi Cavity,as per client's requirement
Product material :
Plastic,Steel,PP,ABS,PS
Mold material :
NAK80,H13,50#,P20,45#
Design software :
CAD,CAD/ProE/UG/SOLIDWORKS,CAD UG Moldflow,Solidworks,PROE
Mould material :
P20/718/738/NAK80/S136,P20/718/2738/H13/S136/NAK80,718,SKD61 etc,H13
Application :
Home Appliance,Industrial,Automotive,various range,Machine
Mould base :
non-Standard plastic injection mould,World standard,European standard,LKM.HASCO,HASCO standard
Surface treatment :
sandblasted,Texture,anodizing black,clear painting,Polishing
Size :
as samples/drawings,customized accepted,Customized Size
Mold runner :
Hot&Cold runner you can choose,Hot runner and code runner
Mold life :
000 to 1,500000 shots,000 shots,100000-1000000,50
Plastic material :
Peek,ABS/PP/PS/PE/PVC/PA6/PA66..et,MC Nylon,Derlin,UHMW-PE
Description
Product Process

This insert injection mold utilizes a "pre-insert placement followed by injection molding" process, achieving an integrated bond between the plastic and the insert during the molding process. Compared to traditional assembly, this process improves bonding strength while effectively shortening production cycles. It is widely used in the electronics, home appliance, and automotive industries.

Process Flow
  1. Mold Design: Plan the insert installation position and guide grooves
  2. CAE Simulation: Analyze plastic flow and stress distribution
  3. Precision Machining: Use high-speed CNC to machine the mold surface and insert slots
  4. Assembly and Commissioning: Install the positioning device and water cooling system
  5. Mold Trial Inspection: Verify the product appearance, dimensions, and insert strength
Product Specifications
Item Description
Mold Type Insert Injection Mold
Mold Material P20 1.2344 S136
Cavities 2–16
Mold Life 500,000–1,000,000 cycles
Surface Treatment Polishing, Nitriding, Sandblasting
Applicable Plastics PP, PC, ABS, PBT
Insert Type Copper, Steel, Electronic Pins
Product Accuracy ±0.02mm
Cooling System Parallel Water Cooling Circuits
Product Cycle 50–75 Days
Product Applications
  • Electrical Switch and Socket Housings
  • Precision Medical Consumables
  • Automotive Electronic Components
  • Industrial Connectors
Product Advantages
  • Plastic and insert molding in one piece Strong and durable
  • Reduced assembly and labor costs
  • Supports multi-cavity molds and high production capacity
  • Suitable for precision part production
FAQ

Q1: Will the insert fall off easily?

A1: No, the plastic melts and forms a strong bond.

Q2: Does it support different types of inserts?

A2: Yes, we can customize metal, ceramic, or sensor inserts.

Q3: What is the typical mold lifespan?

A3: Up to one million mold cycles, depending on the steel material and the operating environment.

Q4: Is it suitable for high-volume production?

A4: Yes, the mold can be designed with multiple cavities, resulting in fast cycle times.

Q5: Does an insert mold increase production costs?

A5: The initial investment is slightly higher, but it saves on subsequent assembly costs, making it more economical overall.

Customized Services

We can customize the number of mold cavities, insert material, cooling solution, and automation interfaces to meet diverse application scenarios, from mass production to precision production.

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Customized Automotive Plastic Mold 500K - 1M Cycles Insert Injection Moulding

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Product Detail
Brand Name :
MID MOULD
Place of Origin :
Dongguan, China
MOQ :
1 set
Payment Terms :
50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
Delivery Time :
25–45 working days (longer for complex tools)
Certification :
ISO9001,FDA,ISO13485
Contact Supplier
Customized Automotive Plastic Mold 500K - 1M Cycles Insert Injection Moulding

MID Mould Industrial Ltd.

Verified Supplier
1 Years
dongguan
Since 1998
Business Type :
Manufacturer, Exporter, Seller
Main Products :
Plastic Injection Molds, Multi Cavity Molds, Insert Molds
Total Annual :
6 Millions-8 Millions
Employee Number :
50~80
Certification Level :
Verified Supplier
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