Product Process
Insert injection molding achieves efficient, one-shot manufacturing by embedding functional components (such as threads, copper parts, or sensors) into the plastic during molding. This method simultaneously meets strength, functionality, and aesthetic requirements while reducing post-processing costs.
Process Flow
Product Specifications
| Item | Parameter | Description |
|---|---|---|
| Mold Type | Insert injection mold | |
| Mold Material | P20, H13, S136 | |
| Cavities | 2–16 | |
| Mold Life | 800,000–1.5 million cycles | |
| Surface Treatment | Mirror polish, sandblasting, chrome plating | |
| Applicable Plastics | PC, ABS, PP, PBT | |
| Insert Type | Nuts, copper parts, electronic components | |
| Product Accuracy | ±0.02mm | |
| Cooling System | Independent water channel design | |
| Production Cycle | 60–85 days |
Product Advantages
FAQ
A1: No, the insert is firmly integrated into the plastic.
A2: Yes, it can be used with a robot.
A3: Typically 60–85 days, slightly longer for complex designs.
A4: Yes, we offer low-cavity mold solutions.
A5: Yes, we support fully customized designs.
Customized Services
We can customize mold structure, insert design, cooling methods, and automation interfaces to meet diverse production needs.