Insert injection molds embed metal, threaded parts, or functional components directly into the finished product during the injection molding process. This creates a secure bond between the plastic and the insert, eliminating traditional screwing, welding, or gluing methods. This process is particularly suitable for parts requiring high strength and electrical conductivity.
Process Flow| Item | Parameter | Description |
|---|---|---|
| Mold Type | Insert injection mold | |
| Mold Material | H13, S136, NAK80 | |
| Cavity | 1–10 | |
| Mold Life | 700,000–1.5 million cycles | |
| Surface Treatment | Chrome plating, polishing, nitriding | |
| Applicable Plastics | PA66, PC, ABS, TPU | |
| Insert Type | Nuts, metal inserts, pins | |
| Product Precision | ±0.015mm | |
| Cooling System | Independent water cooling | |
| Product Cycle | 55–80 days |
Q1: What industries are insert molds suitable for?
A1: Automotive, medical, electronics, and home appliance industries.
Q2: Is the mold life reliable?
A2: Using high-quality steel, the mold life can exceed one million mold cycles.
Q3: Is insert assembly time-consuming?
A3: Efficiency can be significantly improved using automated robotics.
Q4: Is it suitable for complex parts?
A4: Yes, CAE simulation ensures smooth flow of complex structures.
Q5: What is the typical production cycle?
A5: Typically 55–80 days.
We support customization of multiple cavities, insert shape and material selection, and automated interface design to meet the needs of diverse industries.