Automatic Capsule Counting Machine 48 Channels
The Automatic Capsule Counting Machine with 48 independent counting channels is a high-output electronic counter developed for pharmaceutical, nutraceutical and food packaging lines that bottle tablets, capsules, softgels and pills. Each channel uses photoelectric sensing to count products one by one, so bottles are filled with an exact quantity at speeds up to 120 bottles per minute.
Designed around the concerns most frequently raised by overseas buyers, this 48-channel machine combines over 99.5% counting accuracy, gentle product handling, tool-free changeover and quick-release cleaning, all inside a GMP-compliant stainless steel frame with CE certification.
Technical Specifications
| Parameter |
Detail |
| Model |
TW-48 |
| Counting Channels |
48 |
| Production Capacity |
20-120 bottles per minute |
| Counting Accuracy |
>99.5% |
| Suitable Products |
Tablets, capsules, softgels, pills |
| Capsule Size |
00#-5# hard capsules, soft capsules |
| Tablet Diameter |
5.5-14 mm |
| Bottle Type |
Round and square plastic bottles |
| Count Setting Range |
1-9999 pieces per bottle |
| Power Supply |
220V 1P 50Hz |
| Power |
2.5 kW |
| Machine Dimension |
1950*1650*1650 mm |
| Machine Net Weight |
650 kg |
Key Features
- 48-Channel High-Speed Counting48 synchronized channels feed and count products simultaneously, reaching 20-120 bottles per minute for large batch orders.
- Over 99.5% Counting AccuracyPhotoelectric sensors count each tablet or capsule individually, keeping bottle rejection low and dosage quantity exact.
- Gentle Anti-Jam Product HandlingTuned vibratory feeding and anti-blocking guides protect softgels and coated tablets from scratches, chips and jamming.
- No-Bottle No-Count ControlThe machine pauses counting automatically when no bottle is detected, preventing product spill and material waste.
- Quick Changeover And Easy CleaningModular channel and hopper parts release without tools for fast format changes and daily GMP cleaning routines.
- PLC Touchscreen OperationCount quantity, bottle size and speed parameters are set on the HMI, with alarm display and production data recording included.
Frequently Asked Questions
What products can the 48-channel counting machine handle?
It counts tablets, hard gelatin capsules, softgels and pills from 5.5 to 14 mm, covering capsule sizes 00# to 5# used in pharma and nutraceutical bottling.
How fast can the machine fill bottles?
Output ranges from 20 to 120 bottles per minute depending on bottle size and count quantity, which is suitable for medium and large packaging lines.
How accurate is the counting?
Counting accuracy is higher than 99.5%, and each bottle is filled with exactly the preset quantity from 1 to 9999 pieces.
Does it damage softgels or coated tablets?
No. The vibratory feeding system and anti-jam channel design keep products moving gently, avoiding breakage, scratches and wedging.
How long does it take to change between bottle formats?
Format changeover takes only a few minutes thanks to the tool-free modular guides, and the machine supports round and square plastic bottles.
What after-sales service is available?
We supply 24/7 online technical support, spare parts and optional installation commissioning guidance for overseas customers.