Custom Wire Harness for Automotive & Industrial Devices

Complex wire harnesses for demanding automotive and industrial environments. From multi-pin sealed connectors to high-flex signal cables, we engineer wiring solutions that withstand vibration, moisture, temperature extremes, and continuous duty cycles — backed by IATF 16949 quality systems and 100% electrical validation.

Harness Capabilities

Technical Excellence

• Multi-Pin Connector Expertise — We stock and crimp Deutsch DT/DTP, Molex MX150, TE AMP Superseal, JST, and Metri-Pack series. Up to 48-position sealed connectors with silicone grommet environmental sealing to IP67/IP68. Every pin is insertion-force verified.
• Environmental Protection — Full sealing capability from IP65 splash-proof to IP68 submersion. Molded strain reliefs, heat-shrink adhesive-lined boots, and PUR jacketing for UV, oil, and chemical resistance. Validated per IEC 60529 and customer-specific environmental test plans.
• Reliability Testing — 100% production-line electrical test: continuity, hipot (up to 3kV), insulation resistance, and polarity verification. Available additional testing: thermal cycling, salt spray, vibration, pull-force, and cross-section analysis per USCAR-21 / IPC/WHMA-A-620 standards.
• Project-Oriented Service — Our engineering team works from your 2D drawing, 3D STEP model, or reference sample. We provide connector selection, routing optimization, bill of materials, and first-article inspection report (FAIR) before production release.
• Competitive at Volume — In-house automated cutting, stripping, crimping, and ultrasonic welding. Direct tier-1 connector sourcing. MOQ starting at 50 pieces for prototype runs, scaling to 100,000+ monthly for production programs.

Whether you need a 2-wire sensor cable for an agricultural controller or a 48-pin sealed harness for an EV battery management system — we have the engineering depth and manufacturing capability to deliver.