From Bluetooth speakers to smart home hubs, barcode scanners to beauty devices — every consumer electronic product relies on dependable internal wiring and external connectivity. Our custom wire harness and cable assembly service covers the full spectrum, delivering application-specific solutions that balance performance, cost, and manufacturability.
| Product Category | Typical Cable Needs |
|---|---|
| Bluetooth Speakers | Battery cable, speaker driver wire, USB-C charging, AUX board interconnect |
| Cameras & Scanners | Sensor FPC cable, trigger button harness, USB data, battery power cable |
| Beauty & Massage Devices | Motor wire, vibration module harness, DC power cable, LED indicator wire |
| Smart Home & IoT | Sensor cable, PCB-to-PCB interconnect, antenna wire, terminal harness for control board |
| Cable Type | Function | Common Specs |
|---|---|---|
| USB-C Data Cable | Charging & firmware update | USB 2.0/3.0, PD 60W, shielded, molded strain relief |
| DC Power Cable | Mains adapter to device power input | DC 2.1/2.5mm, 3.5mm barrel, right-angle, custom |
| JST Terminal Harness | Multi-branch internal power/signal distribution | JST SH/ZH/PH/XH/VH, 2-20 positions, color-coded |
| PH/XH Terminal Cable | Board-mounted peripheral connection | 2.0mm/2.5mm pitch, pre-crimped, latch-lock |
| Battery Cable | Li-ion/Li-Po pack to mainboard power | JST, Molex, soldered tabs, AWG 22-28, UL 1007 |
| PCB-to-PCB Cable | Inter-board signal & power routing | FPC/FFC, IDC ribbon, Dupont, pin header, custom |
Tell us your device requirements — we will propose the optimal wire harness configuration, connector bill of materials, and production timeline within 24 hours.