I. Core Parameters of Sintering Furnace
Temperature Performance
• Rated Temperature: 1300°C (standard operating range)
• Maximum Temperature: 1500°C (short-term limit; material tolerance must be considered)
• Usage Tip: Evaluate the lifespan of sintering plates and refractory materials when exceeding 1300°C.
Furnace Structure
• Effective Dimensions: 400×330×800mm (W×H×D), suitable for small to medium-sized workpieces.
• Sintering Plate: Made of corundum mullite, offering high-temperature resistance and chemical stability.
• Refractory Materials:
◦ Inner Layer: Polycrystalline mullite (high insulation, thermal shock resistance)
◦ Outer Layer: Ceramic fiberboard (lightweight insulation, significant energy savings).
Monitoring & Expandability
• Pre-installed thermocouple ports and temperature monitoring holes support multi-point measurement or upgrades.
Exterior & Color
• Dimensions: 850×900×1200mm, light gray casing (standard industrial color).
II. Temperature Control Cabinet Configuration
Temperature Control Channels
• 5+2 channel design: 5 channels directly connected to the furnace, 2 channels reserved (flexible expansion/redundancy).
• Instrument Count: 7 temperature controllers (independent control per channel for precision).
Control Instruments
• Models: Eurotherm 3504 or Japanese imports (international brands, high reliability).
• Key Features:
◦ PID auto-tuning (automatically optimizes heating curves)
◦ High-temperature alarms, thermocouple failure alerts (comprehensive safety)
◦ Power/voltage modulation (precise adjustments to minimize fluctuations).
Over-Temperature Protection
• Dual safeguards: audible/visual alarms + heating cutoff to prevent equipment/workpiece damage.
Exterior & Color
• Dimensions: 800×1850×500mm (vertical design, space-saving)
• Color: Light gray (matches the furnace).
III. Technical Highlights
Energy Efficiency
• Ceramic fiberboard outer layer significantly reduces energy consumption, ideal for prolonged operation.
Safety & Reliability
• Multi-layer alarms (over-temperature, thermocouple faults) ensure operational safety.
Flexibility
• Reserved channels support future upgrades (e.g., multi-zone temperature control).
Global Quality
• Eurotherm or Japanese instruments offer superior stability compared to standard domestic equipment.
IV. Notes
• Temperature Matching: Ensure workpiece sintering processes stay within 1300°C to avoid frequent over-temperature use.
• Maintenance: Regularly inspect thermocouples and refractory materials, especially after prolonged high-temperature operation.
• Training: Operators must master PID parameter adjustments and alarm handling procedures.
Item | pecifications | Quantity | Notes |
Kiln Main Unit | Primary heating system | 1 set | Core equipment for thermal process |
Setter Plate | Material: Corundum-Mullite | 1 set | High-temperature resistant carrier |