I. Core Performance Highlights
Precision Temperature Control System
Equipped with Japanese imported PID intelligent temperature controllers and K-type thermocouples, achieving ±1°C temperature control accuracy.
Multi-segment program control (20 programs × 20 segments) meets complex process curve requirements, especially suitable for the stepwise binder burnout process of electronic ceramics.
Efficient Hot Air Circulation Design
Squirrel-cage heaters combined with SUS304 stainless steel furnace chambers ensure ±3°C temperature uniformity.
Four-layer rack structure (850×700×900mm) enables batch processing with a capacity of 0.54m³.
Safety Protection System
Triple alarm protection (overtemperature/thermocouple breakage/overload) combined with surface temperature rise control <35°C.
Optional nitrogen protection function (240LPM flow rate) prevents material oxidation.
II. Key Usage Considerations
Installation Requirements
Foundation load-bearing capacity must be >500kg/m²; vibration-damping pads are recommended.
Exhaust system must maintain a minimum extraction capacity of 15m³/h; activated carbon adsorption towers are recommended for exhaust gas treatment.
Gas Source Management
Compressed air must undergo triple filtration (oil-water separation + precision filtration + drying tower).
Nitrogen purity is recommended to be ≥99.9% (for sensitive material processing).
Energy Consumption Optimization
Idle furnace power consumption ≤5kW; nighttime binder burnout mode is recommended.
Loading rate of material trays should be maintained at 70%-80% for optimal thermal efficiency.
III. Typical Application Parameter Configurations
Process Type | Temperature Setting | Heating Rate | Holding Time | Gas Flow
Electronic Ceramic Binder Burnout | 150±3°C | 2°C/min | 4-6h | Nitrogen 60LPM
Dielectric Paste Drying | 80±1°C | 5°C/min | 2h | Compressed Air 30LPM
3. Delivery List | |||
Item | Note | QTY | |
Basic Compositions | Dryer | 1 PC | |
Certificates of Inspection | Dryer and major purchased components | 1 Set | |
Waste Gas Incinerator | 1 PC | ||
Technical Documents | Manual instructions, technical documents of major purchased components, etc | 1 Set | |
Key Parts | Heating Elements | Customized Heater | 1 Set |
Thermocouple | WATLOW/THERMOWAY, Type K | 1 PC | |
Temperature Controller | 1 Set | ||
Monitor | Touch screen | 1 Set | |
Spares | SSR | 1 PC |