Specifications
Supply Ability :
6000sets/Year
Model Number :
WFE/SPD/BEM/BES/AES/BEU/TFE
Style :
Steel Type
MOQ :
1 Set
Delivery Time :
45-60 working days
Size :
Customzied
Payment Terms :
T/T,L/C
Price :
Negotiation
Usage :
Pharmaceutical, Fine Chemical, Food & Beverage, Biotechnology, New Energy Materials etc
Certification :
ASME U/ISO9001/ ISO45001/ ISO14001/PED/CE/CRTU/DOSH
Material :
Stainless Steel
Brand Name :
Yiteng
Application :
Thin Film Evaporator, TFE/pharmaceutical distillation equipment/API purification distillation
Place of Origin :
Jiangsu China
MOQ :
1set
Packaging Details :
Steel saddle+LDPE foil+Tarpaulin/Wooden box
Description
Wiped Film Evaporator For High Viscosity Materials Vacuum Concentration
Product Description

Wuxi Yiteng Pressure Vessel Co., Ltd. manufactures customized Wiped Film Evaporators designed for efficient processing of high viscosity, heat-sensitive and difficult-to-handle materials.

Unlike conventional evaporation equipment, the wiped film technology uses a mechanical wiping rotor to continuously renew the liquid film on the heating surface.

This unique design provides:

✓ Excellent heat transfer efficiency
✓ Short material residence time
✓ Reduced thermal degradation
✓ Improved evaporation performance
✓ Stable continuous production

Wiped Film Evaporator is widely used where product quality and process efficiency are critical.

Working Principle

The feed material enters the evaporation chamber and is distributed evenly by the rotating wiper system.

The wiper creates a thin turbulent film on the heated surface.

During operation:

  1. Material spreads evenly across the heating wall
  2. Heat transfers rapidly through the thin film
  3. Volatile components evaporate under vacuum
  4. Concentrated product exits continuously

The constant renewal of the liquid film prevents overheating and material accumulation.

Product parameter

Parameter Typical Value/Range Remarks
Evaporation Capacity 5~5500 kg/h Evaporation efficiency depends on material properties and heat transfer temperature difference
Operating Pressure 1atm~1mbar High vacuum working conditions require matching vacuum units
Operating Temperature 50-300°C High-temperature series with maximum operating temperature up to 350°C
Heat Transfer Area 0.1-100m² Custom designs available for the full range
Wiper Speed 2-15 m/s Affects liquid film thickness and heat transfer efficiency
Motor Power 0.25-55kw Correlates positively with rotor diameter and material viscosity
Viscosity Range 1-100000cP Specialized wiper design required for high-viscosity materials
Wiper Type Structural Features Material & Temp. Clearance/Film Application Scenarios Viscosity Limit Industry
Hinged Wiper Spring-loaded, self-adapting to wall wear PTFE ≤150°C
Enhance PTFE ≤200°C
CF-PTFE ≤250°C
polybenzoate ≤280°C
Copper≤300°C
304 ≤300°C
316L ≤400°C
General purpose 20,000 cP Glycerol, tire additives, inorganic salts, sugar alcohols, fermentation broth, solvent recovery, waste oil regeneration, high-salinity wastewater, etc.
Sliding Wiper Graphite/PTFE bushings, hydraulic assist / High-precision film control 50,000 cP Vitamins, antibiotics, resins, plant extracts, etc.
Fixed Wiper Rigid connection, no moving parts / Ultra-high viscosity (polymer melts) 100,000 cP food additives, fruit juices, dairy products, etc.
Roller Wiper Equipped with rollers, reducing friction / Materials with solid particles 30,000 cP Foods, polymer resins, syrups, asphalt, rubber liquid, etc.

Shell

● Design standards: GB150, ASME VIII-1, PED, EN13445, GOST34347

● Jacket or half-pipe heating structure optional

● Internal baffles 2-3mm from wall to prevent short-circuit flow

● Heating media: hot water, thermal oil, steam

● Full boring with concentricity ≤0.05mm, polished to Ra0.2~0.8μm

Rotor

● Core rotating assembly,installed at cylinder center

● Functions: uniform distribution, forced film forming, enhanced heat transfer

● Components: main shaft, distributor, support frame, scraper

The concentricity of the main shaft is ≤0.05mm

● Two-stage distributor for even material spreading

● Static/dynamic balance treatment after forming

● Replaceable shaft sleeve design, can be carburized/nitrided

Why Partner With Us?

· 1:1 Drawing Optimization: Our engineering team reviews and optimizes your blueprints to reduce production costs.

· Reliable Lead Time: Streamlined manufacturing process ensures your project timeline is protected.

· Global Shipping Experience: Full support for sea freight, customs clearance, and documentation.

Let's discuss your next project!

FAQ

Q1: What materials are suitable for Wiped Film Evaporator?

A:
It is suitable for high viscosity liquids, heat-sensitive materials, organic compounds, chemical intermediates and solvent-containing products.


Q2: What is the advantage compared with traditional evaporators?

A:
The wiping system creates a continuously renewed thin film, improving heat transfer and reducing thermal damage.


Q3: Can Yiteng customize equipment according to customer process?

A:
Yes. We customize design based on material properties, evaporation capacity, temperature, vacuum level and installation requirements.

Packaging & Shipping

Stainless Steel Wiped Film Evaporator For High Viscosity Materials Vacuum Concentration

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Stainless Steel Wiped Film Evaporator For High Viscosity Materials Vacuum Concentration

Ask Latest Price
Supply Ability :
6000sets/Year
Model Number :
WFE/SPD/BEM/BES/AES/BEU/TFE
Style :
Steel Type
MOQ :
1 Set
Delivery Time :
45-60 working days
Size :
Customzied
Contact Supplier
Stainless Steel Wiped Film Evaporator For High Viscosity Materials Vacuum Concentration
Stainless Steel Wiped Film Evaporator For High Viscosity Materials Vacuum Concentration
Stainless Steel Wiped Film Evaporator For High Viscosity Materials Vacuum Concentration
Stainless Steel Wiped Film Evaporator For High Viscosity Materials Vacuum Concentration

Wuxi Yiteng Pressure Vessel Co. Ltd

Verified Supplier
1 Years
jiangsu
Since 2012
Business Type :
Manufacturer
Total Annual :
>6000sets/Year
Employee Number :
160~180
Certification Level :
Verified Supplier

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