530x530mm 10KG 5μm Microfocus X-Ray PCB Inspection System
Equipment Functionality
The X6800 system detects BGA solder bridges, solder voids, PCB through-hole issues, IC voids, gold wire cracks, LED solder defects, capacitor/inductor anomalies, steel pipe welding gaps and automotive electronics flaws.
Key Advantages
- Closed type X-ray tube with over 10,000 hours lifetime, maintenance-free operation
- New generation 5" HD digital flat panel detector (FPD)
- FPD tilts up to 60° without sacrificing magnification
- 530×530mm table with 10KG load capacity
- Speed adjustable 5-axis linkage system
- Automatic navigation window - table moves to clicked positions
- Programmable inspection procedures for automated batch inspection
- Intuitive operation with minimal training required (approximately 2 hours)
Working Principle
Hardware Parameters
X-ray Source
| Type |
Closed, microfocus |
| Max Tube Voltage |
90kV |
| Max Tube Current |
200μA |
| Focal Spot Size |
5μm |
| Function |
Auto preheat |
Flat Panel Detector
| Effective Area |
130mm×130mm |
| Pixel Size |
85μm |
| Resolution |
1536×1536 |
| Frame Rate |
20fps |
| Tiltable Angle |
60° |
Table
| Size |
530mm×530mm |
| Detectable Area |
500mm×500mm |
| Max Load |
10kg |
Equipment Specifications
| Magnification |
Geometry 200X | System 1500X |
| Inspection Speed |
Max 3.0s/point |
| Dimensions |
1360mm (L) × 1365mm (W) × 1730mm (H) |
| Weight |
1200kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
1500W |
| Industrial PC |
I5 CPU, 8G RAM, 500GB SSD |
| Displayer |
24" HDMI LCD |
Safety Features
| Radiation Leakage |
No leakage, international standard: ≤1μSv/h |
| Lead Glass Observation Window |
Transparent lead glass window shields radiation to observe inner status |
| Window and Back Door Safety Interlock |
Automatic X-ray power off when opened; prevents X-ray activation when open |
| Electromagnetic Safety Switch |
Locks observation window when X-ray is active |
| Emergency Stop |
Located near operation position for immediate power cutoff |
| Tube Protection |
Prevents software exit without proper X-ray tube shutdown |
Software Functionality
Core Operations
| Function Module |
Keyboard and mouse complete all operations |
| X-ray Tube Control |
Mouse-click activation with real-time voltage/current display and adjustable parameters |
| Status Bar |
Visual indicators for interlock status, pre-heat status, and X-ray status |
| Image Effect Adjustment |
Adjustable brightness, contrast and gain for optimal imaging |
| Product List |
Save and recall inspection parameters for improved efficiency |
| Navigation Window |
Click-to-move table positioning with camera guidance |
| Motion Axis Status |
Real-time coordinate display |
| Inspection Result |
Organized display of measurement results including voids rate, distance, area |
| Speed Control |
Adjustable movement speed for each axis (slow, normal, fast) |
Voids Rate Measurement
| Automatic Calculation |
Rectangle-based solder ball analysis with automatic void detection and NG/OK indication |
| Parameters Adjustment |
Customizable grayscale threshold, pixel, contrast, and size filtering parameters |
| Add Voids Manually |
Polygon or free-form drawing for manual void inclusion |
| Save Parameters |
Store and recall measurement parameters for consistent product inspection |
Additional Measurement Functions
| Distance |
Vertical distance measurement from point to baseline |
| Distance Rate |
Percentage ratio calculation for through-hole soldering rate measurement |
| Angle |
Angle measurement between defined rays |
| Radius |
Circle measurement for round components with circumference, area and radius calculation |
| Perimeter |
Square component measurement with length, width and area calculation |
Automatic Inspection
| Manual Setting |
Custom inspection point positioning with automatic inspection and image saving |
| Array |
Automated inspection of regular patterns using row and column configuration |
| Automatic Identification |
Feature-based automatic position identification with measurement and image capture |
Application Examples
BGA Solder Bridge
BGA Solder Voids
PCB Through-Hole
IC Voids and Gold Wire
LED Solder Voids
LED Gold Wire Crack
Capacitor
Inductor
Thyristor Surge Suppressors
Fiberglass
Cable
Diode
Steel Pipe Welding Gap
Automotive Electronics