PCB Inspection Machine with 5" HD Digital Flat Panel Detector and 530x530mm Table
Key Advantages
- Closed type X-ray tube with over 10,000 hours lifetime, maintenance-free operation
- New generation 5" HD digital flat panel detector (FPD)
- FPD tilts up to 60° without sacrificing magnification
- Automatic navigation window - table moves to clicked position
- 530×530mm table with 10KG load capacity
- Speed adjustable 5-axis linkage system
- Programmable inspection procedures for automated batch inspection
- Easy operation with quick defect detection - only 2 hours training required
Working Principle
Hardware Specifications
| X-ray Source |
| Type |
Closed, microfocus |
| Max Tube Voltage |
90kV (110kV, 130kV optional) |
| Max Tube Current |
200μA |
| Focal Spot Size |
5μm (4μm, 2μm optional) |
| Function |
Auto preheat |
| Flat Panel Detector |
| Effective Area |
130mm×130mm |
| Pixel Size |
85μm |
| Resolution |
1536×1536 |
| Frame Rate |
20fps |
| Tiltable Angle |
60° |
| Table |
| Size |
530mm×530mm |
| Detectable Area |
500mm×500mm |
| Max Load |
10kg |
| Equipment |
| Magnification |
Geometry 200X | System 1500X |
| Inspection Speed |
Max 3.0s/point |
| Dimensions |
1360mm (L) × 1365mm (W) × 1730mm (H) |
| Weight |
1200kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
1500W |
| Industrial PC |
I5 CPU, 8G RAM, 500GB SSD |
| Displayer |
24" HDMI LCD |
Safety Features
- Radiation Leakage: No leakage, international standard: ≤1μSv/h
- Lead Glass Observation Window: Transparent lead glass window shields radiation to observe inner status
- Window and Back Door Safety Interlock: X-ray tube powers off immediately when window or door is opened
- Electromagnetic Safety Switch: Locks when X-ray is on, preventing window opening
- Emergency Stop: Located next to operation position for immediate power cutoff
- Tube Protection: Software prevents leaving without closing X-ray tube
Software Capabilities
| Function Module |
Description |
| Operation |
Complete control via keyboard and mouse |
| X-ray Tube Control |
Mouse-click activation with real-time voltage/current display and adjustment |
| Status Bar |
Visual indication of interlock, pre-heat, and X-ray status |
| Image Effect Adjustment |
Brightness, contrast and gain adjustment for optimal imaging |
| Product List |
Save and recall inspection parameters for efficiency |
| Navigation Window |
Click-to-move table positioning with camera guidance |
| Motion Axis Status |
Real-time coordinate display |
| Inspection Result |
Organized display of measurement results (voids rate, distance, area) |
| Speed Control |
Adjustable movement speed for each axis |
| Voids Rate Measurement |
Automatic calculation of solder ball voids with NG/OK indication |
| Parameters Adjustment |
Customizable grayscale threshold, pixel, contrast, and size filtering |
| Add Voids Manually |
Manual void designation via polygon or free-form drawing |
| Save Parameters |
Store measurement settings for product-specific inspection |
| Distance Measurement |
Point-to-baseline distance calculation |
| Distance Rate |
Percentage ratio measurement for through-hole soldering rate |
| Angle Measurement |
Angle calculation between defined rays |
| Radius Measurement |
Circle measurement for round components like solder balls |
| Perimeter Measurement |
Square component measurement for length, width and area |
| Automatic Inspection |
Programmable inspection points with automatic image capture |
| Array Inspection |
Grid-based automatic inspection for regular patterns |
| Automatic Identification |
Feature-based position recognition and measurement |
Application Examples
BGA Solder Bridge
BGA Solder Voids
PCB Through-Hole
IC Voids and Gold Wire
LED Solder Voids
LED Gold Wire Crack
Capacitor
Inductor
Sensor
Thyristor Surge Suppressors
Fiberglass
Cable
Diode
Steel Pipe Welding Gap
Automotive Electronics