Industrial X-Ray Machine Automatic BGA PCB Inspection
Wellman Microfocus X-Ray Inspection Machine X6800 delivers precision automated inspection for BGA components and PCB assemblies with advanced imaging capabilities.
Key Advantages
- Closed-type X-ray tube: 10,000+ hour lifespan and maintenance-free operation
- Next-gen 5" HD digital flat panel detector (FPD)
- 60° tiltable FPD - magnification remains uncompromised
- Auto-navigation window: Table navigates directly to clicked positions
- 530*530mm worktable with 10KG load capacity
- 5-axis linkage system with adjustable speed
- Programmable inspection processes for automated batch inspection
- Easy operation enables fast defect detection with only 2 hours of training
Hardware Specifications
X-ray Source
| Type | Closed, microfocus |
| Max tube voltage | 90kV |
| Max tube current | 200μA |
| Focal spot size | 5μm |
| Function | Auto preheat |
Flat Panel Detector
| Effective area | 130mm*130mm |
| Pixel size | 85μm |
| Resolution | 1536*1536 |
| Frame rate | 20fps |
| Tiltable angle | 60° |
Table Specifications
| Size | 530mm*530mm |
| Detectable area | 500mm*500mm |
| Max load | 10kg |
Equipment Specifications
| Magnification | Geometry 200X | System 1500X |
| Inspection speed | Max 3.0s/point |
| Dimensions | 1360mm (L) * 1365mm (W) * 1730mm (H) |
| Weight | 1200kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 1500W |
| Industrial PC | I5 CPU, 8G RAM, 500GB SSD |
| Displayer | 24" HDMI LCD |
Working Principle
X6800 PCB X-ray Inspection Machine working principle
Safety Features
- Window and back door safety interlock system
- Tube protection prevents leaving software without closing X-ray
- Electromagnetic safety switch locks when X-ray is active
- Radiation leakage: No leakage (≤1μSv/h, international standard)
- Emergency stop button near operation position
- Transparent lead glass observation window for safe internal viewing
Software Capabilities
Core Functions
- Presentation of inspection results (void rate distance area etc.)
- Real-time display of motion axis coordinates
- Navigation window for precise table positioning
- Adjustable image brightness, contrast and gain
- Adjustable axis movement speeds (slow/normal/fast)
- Product list for saving and recalling inspection parameters
- X-ray tube operation controlled via mouse/keyboard with real-time voltage and current display
- Status bar indicating interlock pre-heat and X-ray status
Voids Rate Measurement
- Manual void addition via polygon/freehand drawing
- Parameter saving for consistent product inspection
- Automatic calculation of solder ball voids with NG/OK indication
- Adjustable grayscale threshold, pixel, contrast, and size filtering
Measurement Functions
- Distance measurement between points
- Radius measurement capability for circular components
- Angle measurement between points
- Perimeter measurement function for square components
- Distance rate calculation for through-hole soldering
Automatic Inspection
- Automatic feature recognition for distinctive inspection points
- Array inspection for regular patterns
- Manual inspection point setting
Application Examples
BGA Solder Bridge
BGA Solder Voids
PCB Through-Hole
IC Voids and Gold Wire
LED Solder Voids
LED Gold Wire Crack
Capacitor
Inductor
Sensor
Thyristor Surge Suppressors
Fiberglass
Cable
Diode
Steel Pipe Welding Gap
Automobile Electronics