Advanced Automatic X Ray Equipment Provides Reliable Counting
Product Advantages
- 80kV sealed microfocus X‑ray tube, long service life, maintenance‑free
- 17‑inch ultra‑high‑definition digital flat‑panel detector (FPD)
- Ultra‑fast counting: <10 seconds for four 7‑inch reels or one 15‑inch reel
- Supports up to 17‑inch (430mm) reels or trays with moisture barrier bags
- Free lifetime AI deep learning algorithm updates; compatible with MES, ERP, WMS
- Simultaneous auto scanning and counting; automatic label printing upon reel removal
- No manual single/multi‑reel mode switching; auto print for single‑reel counting
- Supports work order tracking and counting record query & statistics
Working Principle
The system uses an X‑ray tube to generate radiation; a flat‑panel detector captures raw images, and an industrial PC processes images and performs intelligent counting. The unit includes radiation shielding, a 24‑inch LCD, and a loading platform to support multiple reel/tray sizes simultaneously.
Equipment Specifications
X-ray Source
| Type |
Integrated, microfocus |
| Max Tube Voltage |
80kV |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Pixel Size |
139μm |
| Resolution |
3072 * 3072 |
| Effective Area |
430mm * 430mm |
Reel/Tray Counting
| Max Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Speed |
7-10s |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions |
1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight |
500kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Display |
24" HDMI LCD |
Additional Functions
| Auto Code Scanning |
Barcode and QR code |
| Label Printing |
Automatic printing when user takes out a reel |
| Counting Record |
Inquiry by time range, work order number |
| Management System Connection |
MES, ERP, WMS system etc. |
| Mode Switching |
No need to switch single/multi reel mode |
| Work Order No. |
Support |
Safety Features
| Radiation Leakage |
No leakage |
| Back Door Safety Interlock |
X-ray tube powers off immediately when back door opens; prevents X-ray activation when open |
| Anti-pinch |
Safety light curtain covers entire drawer; stops immediately when obstruction detected |
| Emergency Stop |
Front-mounted emergency stop button for immediate power cutoff |
AI Deep Learning Algorithm
Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm.
The algorithm can learn the counted component data, such as:
- Aspect ratio
- The angle of each corner of the component
- Slope between components from inside to outside
- Deformation of component images from the inside to the outside
Cloud Database Integration
All Wellman X-ray counters are compatible with our cloud database system. Machine data and images automatically upload to the cloud, devices seamlessly retrieve the latest database updates.
Our engineers continuously refine algorithms based on collected data from all machines, regular algorithm updates pushed to the database for customer use.
Speed and Accuracy Performance
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
Sample Images