X-ray Counter with Accurate, Ultra-Fast Counting
Microfocus X-Ray Parts Counter XC-01
Key Advantages
- 80kV closed type X-ray tube for longer lifetime and maintenance-free operation
- 17" Super definition digital flat panel detector (FPD)
- Ultrafast counting: four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Permanently updated AI deep learning algorithm with free updates
- Integration with MES, ERP, WMS, and other management systems
- Automatic code scanning and counting with label printing functionality
- No need to switch between single/multi reel modes
- Work order number function and counting record query & statistics
Working Principle
Equipment Specifications
| Parameter |
Specification |
| X-ray Source Type |
Integrated, microfocus |
| Max Tube Voltage |
80kV |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
| Flat Panel Detector Type |
Super definition digital FPD |
| Effective Area |
430mm × 430mm |
| Pixel Size |
139μm |
| Resolution |
3072 × 3072 |
| Max Reel/Tray Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Counting Speed |
7-10 seconds |
| Counting Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Equipment Dimensions |
1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight |
580kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD + 4T HDD |
| Display |
24" HDMI LCD |
Safety Features
| Feature |
Description |
| Radiation Leakage |
No leakage, meets international standard: ≤1μSv/h |
| Back Door Safety Interlock |
X-ray tube powers off immediately when back door opens |
| Anti-pinch Protection |
Safety light curtain stops drawer immediately when obstruction detected |
| Emergency Stop |
Front-mounted emergency stop button for immediate power off |
Performance Data
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
AI Deep Learning Technology
Our counting software utilizes powerful artificial intelligence deep learning algorithms that automatically identify components and apply appropriate algorithms without manual binding. The system learns from counted component data including:
- Aspect ratio analysis
- Corner angle measurements
- Component slope gradients from inside to outside
- Image deformation patterns across the component array
As counting operations increase, accuracy improves continuously. The system easily handles similar components or larger trays with enhanced precision over time.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data and regularly update customer systems.
Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, our software can directly access stored database data, delivering higher efficiency, accuracy, and coverage.