X Ray Parts Counter High Speed AI Automatic SMT Electronic Component Counting
Product Overview
Wellman X-Ray Reel Counter XC-01 with 17" Super Definition FPD supporting MES/ERP/WMS integration for industrial automation.
Key Advantages
- 80kV Sealed X-ray Tube: Extended service life with maintenance-free operation
- 17" Super Definition Digital FPD: High-resolution imaging for accurate component counting
- Ultrafast Counting Speed: Counts four 7" reels or one 15" (380mm) reel in under 10 seconds
- Automated Operations: Integrates simultaneous code scanning, counting and label printing
- Smart Mode Operation: No need to switch between single and multi-reel modes
- Advanced Tracking: Work order number function with counting record query and statistics
- Large Load Capacity: Supports reels/trays up to 17" (430mm) including moisture barrier bags
- AI Deep Learning Algorithm: Free continuous updates and MES ERP WMS compatibility
Technical Specifications
X-ray Source
| Type |
Integrated, microfocus |
| Max tube voltage |
80kV |
| Max tube current |
700μA |
| Focal spot size |
30μm |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective area |
430mm × 430mm |
| Pixel size |
139μm |
| Resolution |
3072 × 3072 |
Reel/Tray Counting
| Max size |
17" (430mm) |
| Max thickness |
88mm |
| Min parts size |
01005 |
| Speed |
7-10s |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions |
1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight |
580kg |
| Power supply |
AC110-220V 50/60HZ |
| Max power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer |
24" HDMI LCD |
Safety Features
| Radiation leakage |
No leakage, international standard: ≤1μSv/h |
| Back door safety interlock |
Automatic X-ray power off when door opens |
| Anti-pinch protection |
Safety light curtain covers entire drawer |
| Emergency stop |
Front-mounted emergency power off button |
AI Deep Learning Technology
Our counting software utilizes powerful artificial intelligence that automatically identifies components without manual algorithm binding. The system learns from counted component data including:
- Image deformation tracking
- Aspect ratio analysis
- Slope analysis between components
- Component corner angle measurement
As the system processes an increasing number of components, counting accuracy continues to improve, and the technology can easily adapt to similar components or larger trays.
Cloud Database Integration
Every X-ray counter connects to our cloud database for automatic data and image uploads, with continuous algorithm optimization by engineers.
The system's counting accuracy approaches 100% over time, with expanding component type coverage. When encountering new components, the system leverages existing database knowledge for immediate high-efficiency processing.
Working Principle