High Speed Inline X-Ray Component Counter with AI Algorithm
Advanced automated counting system with AI-powered component recognition and seamless MES/ERP/WMS integration for industrial manufacturing environments.
Working Principle
Key Advantages
- 80kV microfocus X-ray tube with long service life and maintenance-free operation
- 17-inch high-definition digital flat panel detector for clear imaging
- Ultra-fast counting: 12 seconds per reel at maximum speed
- Supports 17-inch maximum reel/tray with moisture-proof bag compatibility
- Free lifelong AI algorithm updates with MES/ERP/WMS compatibility
- Manual/auto dual mode operation with AGV docking and unmanned operation support
- Comprehensive work order management with counting data statistics and query capabilities
Hardware Specifications
Workflow Process
Loading: Automatic manipulator loading after reel vehicle insertion, supporting 7 to 15 inch reels
Max Loading Quantity: 200 reels (7" with 8mm thickness)
Barcode Scanning: Comprehensive barcode and QR code scanning capabilities
Reel Transfer: Automatic belt transfer system
Labelling: Automatic printing and pasting of labels after counting with automatic data upload
Unloading: Automatic manipulator placement into reel vehicle
Safety Features
Radiation Leakage: No leakage, meeting international standard: ≤1μSv/h
Back Door Safety Interlock: Immediate X-ray tube power cutoff when back door opens; prevents X-ray activation when door is open
Emergency Stop: Front operation position emergency stop button for immediate power cutoff
Performance Specifications
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
14-15s |
| 7" (180mm) |
0201 |
10000 |
99.99% |
13-15s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
13-15s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
12-15s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
12-15s |
AI Deep Learning Algorithm
Our counting software utilizes powerful artificial intelligence deep learning algorithms that automatically identify components without manual algorithm binding. The AI system learns from counted component data including:
- Aspect ratio analysis
- Corner angle measurements
- Slope analysis between components from inside to outside
- Component image deformation patterns from inside to outside
As counting operations increase, accuracy continuously improves. The system easily handles similar components or larger trays with enhanced precision over time.
Cloud Database Integration