Efficient X-Ray SMD Counter for Electronic Reel Inventory and Material Management
Advanced X-ray SMD counter designed for precise electronic component inventory management and material tracking.
Key Advantages
- 80kV closed-type X-ray tube with extended lifetime and maintenance-free operation
- 17" super definition digital flat panel detector
- Counts four 7" reels or one 17" reel within 10 seconds
- Permanently updated AI algorithm with complimentary updates
- Integration support for MES, ERP, WMS, and other management systems
- Automatic scanning and counting with simultaneous label printing
- No manual switching between single/multi-reel modes required
- User-friendly operation with only 2 hours training required
Working Principle
Technical Specifications
| X-ray Source |
| Type |
Integrated, microfocus |
| Max Tube Voltage |
80kV |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
| Flat Panel Detector |
| Type |
Super definition digital FPD |
| Effective Area |
430mm × 430mm |
| Pixel Size |
139μm |
| Resolution |
3072 × 3072 |
| Reel/Tray Counting |
| Max Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Speed |
7-10s |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Equipment |
| Dimensions |
1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight |
580kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer |
24" HDMI LCD |
| Other Functions |
| Auto Code Scanning |
Barcode and QR code |
| Label Printing |
Print corresponding label when user takes out a reel |
| Counting Record |
Inquiry by time range, work order number |
| Management System Connection |
MES, ERP, WMS etc. |
| Mode Switching |
No need to switch single/multi reel mode |
| Work Order No. |
Support work order number recording |
| Safety |
| Radiation Leakage |
No leakage, international standard: ≤1μSv/h |
| Back Door Safety Interlock |
X-ray tube powers off immediately when back door opens |
| Anti-pinch |
Safety light curtain stops drawer immediately when obstructed |
| Emergency Stop |
Front operation position button for immediate power off |
Performance Metrics
AI Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The system learns from counted component data including:
- Aspect ratio analysis
- Corner angle measurements
- Component slope gradients from inside to outside
- Image deformation patterns from center to periphery
As counting operations increase, the algorithm continuously improves accuracy. This enables reliable handling of similar components and larger trays with enhanced precision over time.
Cloud Database Integration
Every Wellman X-ray counter connects to our secure cloud database. Machine data and images are automatically uploaded to the cloud, while the system downloads the latest database updates. Our engineering team continuously optimizes algorithms based on collected data and regularly updates the database with performance enhancements for all customers.
Sample Images