Cloud Based Intelligent X-Ray Counting System with Real Time Algorithm Update
Advanced cloud-based X-ray counting system featuring real-time algorithm updates for superior component counting accuracy and efficiency.
Working Principle
Key Advantages
- Advanced Management: Support for MES, ERP, WMS, and other management systems
- Ultrafast Counting Speed: Counts four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Batch Processing: Supports maximum 17" (430mm) reel capacity
- Automated Workflow: Auto scans codes and printing labels
- AI Technology: Permanently updated AI deep learning algorithm
Speed and Accuracy Performance
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
Equipment Specifications
X-ray Source
| Type |
Closed, microfocus |
| Max Tube Voltage |
80kV |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
Flat Panel Detector
| Pixel Size |
139μm |
| Resolution |
3072 * 3072 |
| Effective Area |
430mm * 430mm |
| Type |
Super definition digital FPD |
Reel/Tray Counting
| Max Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Speed |
7-10s |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions |
1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight |
500kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Display |
24" HDMI LCD |
Additional Functions
Auto Code Scanning
Barcode and QR code
Label Printing
Automatic printing when user takes out a reel
Counting Record
Inquiry by time range, work order number
Management System Connection
MES, ERP, WMS etc.
Mode Switching
No need to switch single/multi reel mode
Safety Features
Radiation Leakage
No leakage
Back Door Safety Interlock
X-ray tube powers off immediately when back door opens; prevents X-ray activation when open
Anti-pinch
Safety light curtain covers entire drawer; stops immediately when obstruction detected
Emergency Stop
Front-mounted emergency stop button for immediate power cutoff
AI Deep Learning Algorithm
Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm.
The algorithm can learn the counted component data, such as:
- Aspect ratio
- The angle of each corner of the component
- Slope between components from inside to outside
- Deformation of component images from the inside to the outside
Cloud Database Integration
All Wellman X-ray counters are compatible with our cloud database system. Machine data and images automatically upload to the cloud, devices seamlessly retrieve the latest database updates.
Our engineers continuously refine algorithms based on collected data from all machines, regular algorithm updates pushed to the database for customer use.