PCB X-Ray Machine: High Precision Inspection with Five Micrometer Focal Spot
The Microfocus X-Ray Inspection System X6800 delivers exceptional precision for PCB inspection applications, featuring advanced imaging technology and comprehensive safety systems.
Key Advantages
- Closed type X-ray tube with 10,000+ hours lifetime, maintenance-free operation
- New generation 5" HD digital flat panel detector (FPD)
- FPD tilts up to 60° without sacrificing magnification
- Automatic navigation window - table moves to clicked positions
- 530×530mm table with 10KG load capacity
- Speed adjustable 5-axis linkage system
- Programmable inspection procedures for automated batch inspection
- Intuitive operation with minimal training required (approximately 2 hours)
Hardware Specifications
| Component |
Parameter |
Specification |
| X-ray Source |
Type |
Closed, microfocus |
| Max Tube Voltage |
90kV |
| Max Tube Current |
200μA |
| Focal Spot Size |
5μm |
| Flat Panel Detector |
Effective Area |
130mm×130mm |
| Pixel Size |
85μm |
| Resolution |
1536×1536 |
| Frame Rate |
20fps |
| Tiltable Angle |
60° |
| Table |
Size |
530mm×530mm |
| Detectable Area |
500mm×500mm |
| Max Load |
10kg |
| Equipment |
Magnification |
Geometry 200X | System 1500X |
| Inspection Speed |
Max 3.0s/point |
| Dimensions |
1360mm (L)×1365mm (W)×1730mm (H) |
| Weight |
1200kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
1500W |
| Industrial PC |
I5 CPU, 8G RAM, 500GB SSD |
| Safety Features |
Radiation Leakage |
No leakage, international standard: ≤1μSv/h |
| Lead Glass Observation Window |
Transparent lead glass window shields radiation for internal status observation |
| Window and Back Door Safety Interlock |
X-ray tube powers off immediately when window or back door is opened |
| Electromagnetic Safety Switch |
Locks when X-ray is on, preventing window opening |
| Emergency Stop |
Located near operation position for immediate power cutoff |
| Tube Protection |
Software prevents leaving without closing X-ray tube |
Software Capabilities
Operation Interface
Complete control via keyboard and mouse for all operations
X-ray Tube Control
Mouse-click activation with real-time voltage/current display and adjustment
Status Monitoring
Visual status bar indicating interlock, pre-heat, and X-ray status
Image Enhancement
Adjustable brightness, contrast, and gain for optimal image quality
Product Library
Save and recall inspection parameters for improved efficiency
Navigation System
Click-to-move functionality with camera-guided table positioning
Motion Control
Real-time coordinate display with adjustable axis speeds
Results Display
Organized measurement results including voids rate, distance, and area
Measurement Functions
| Function |
Description |
Application |
| Voids Rate Measurement |
Automatic calculation of voids rate, solder ball area, circumference, and dimensions with NG/OK indication |
Solder joint quality assessment |
| Parameter Adjustment |
Customizable grayscale threshold, pixel, contrast, and size filtering parameters |
Optimizing measurement accuracy |
| Manual Void Addition |
Polygon or free-form drawing to include additional voids in calculations |
Complex defect analysis |
| Parameter Saving |
Save and recall measurement parameters for consistent results |
Batch inspection efficiency |
| Distance Measurement |
Point-to-baseline vertical distance calculation |
Component positioning verification |
| Distance Rate |
Percentage ratio calculation for through-hole soldering rate |
Plated through-hole inspection |
| Angle Measurement |
Angle calculation between defined rays |
Component alignment verification |
| Radius Measurement |
Three-point circle determination with circumference, area, and radius calculation |
Round component inspection |
| Perimeter Measurement |
Square component measurement for length, width, and area |
Rectangular component verification |
Working Principle
Working Principle Diagram
Application Examples
Application Example 1: Detailed PCB Internal Inspection
Application Example 2: Solder Joint Quality Analysis