Microfocus X-Ray Parts Counter XC-01
X-Ray Counter XC-01 17" Super Definition FPD Support MES/ERP/WMS
Key Advantages
- 80kV closed X-ray tube: Extended service life and maintenance-free performance
- 17" super definition digital FPD: Delivers high-resolution imaging for precise component counting
- Ultrafast counting: Processes four 7" reels or one 15" (380mm) reel in under 10 seconds
- Automatic operations: Integrates simultaneous code scanning, counting, and label printing functions
- Smart mode handling: No need to switch between single and multi-reel modes
- Advanced tracking: Features work order number function, plus counting record query and statistics
- Large capacity: Supports reels or trays up to 17" (430mm), including those with moisture barrier bags
- AI deep learning algorithm: Offers free continuous updates and compatibility with MES, ERP, and WMS systems
Technical Specifications
X-ray Source
| Type | Integrated, microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
Flat Panel Detector
| Type | Super definition digital FPD |
| Effective area | 430mm * 430mm |
| Pixel size | 139μm |
| Resolution | 3072 * 3072 |
Reel/Tray Counting
| Max size | 17" (430mm) |
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight | 580kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
Safety Features
| Radiation leakage | No leakage, international standard: ≤1μSv/h |
| Back door safety interlock | Automatic X-ray power off when door opens |
| Anti-pinch protection | Safety light curtain covers entire drawer |
| Emergency stop | Front-mounted emergency power off button |
Performance Metrics
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
AI Deep Learning Technology
Our counting software utilizes powerful artificial intelligence that automatically identifies components without manual algorithm binding. The system learns from counted component data including:
- Aspect ratio analysis
- Component corner angle measurement
- Slope analysis between components
- Image deformation tracking
As the system processes an increasing number of components, counting accuracy continues to improve, and the technology can easily adapt to similar components or larger trays.
Cloud Database Integration
Every X-ray counter connects to our cloud database for:
- Automatic data and image uploads
- Regular database updates for all customers
- Continuous algorithm optimization by engineers
The system's counting accuracy approaches 100% over time, with expanding component type coverage. When encountering new components, the system leverages existing database knowledge for immediate high-efficiency processing.
Sample Images