Electronic Component X Ray Counter MES ERP Integration Maintenance Free
Product Overview
Wellman Microfocus X-Ray Component Counter XC-01 featuring 80kV Maintenance-Free Tube with advanced AI counting capabilities.
Key Advantages
- AI deep learning algorithm with permanently free updates
- 17" super definition digital flat panel detector (FPD)
- Ultrafast counting: processes four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Accommodates reels/trays up to 17" (430mm) with moisture barrier bag compatibility
- Integrated barcode scanning and label printing capabilities
- Seamless compatibility with MES ERP WMS and other management systems
- 80kV closed X-ray tube: Extended lifespan and maintenance-free performance
Technical Specifications
X-ray Source
| Type |
Integrated, microfocus |
| Max tube voltage |
80kV |
| Max tube current |
700μA |
| Focal spot size |
30μm |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective area |
430mm * 430mm |
| Pixel size |
139μm |
| Resolution |
3072 * 3072 |
Counting Performance
| Max reel size |
17" (430mm) |
| Max thickness |
88mm |
| Min parts size |
01005 |
| Counting speed |
7-10 seconds |
| Accuracy |
01005 ≥ 99.98% | 0201 & above ≥ 99.99% |
Speed and Accuracy Metrics
| Reel size |
Parts size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
AI Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components without manual binding. The system continuously improves by learning from counted component data including:
- Aspect ratio analysis
- Measurement of component corner angles
- Analysis of the slope between components
- Tracking of component image deformation
AI Algorithm Visualization
Working Principle
System Working Principle
Cloud Database Integration
Each Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineering team continuously optimizes algorithms using collected data, delivering regular updates to enhance counting accuracy and expand component coverage.
Cloud Integration System
Sample Images
X-Ray Parts Counter in Operation
Counted Components Detail
Counting Results Interface