WELLMAN Microfocus X-Ray Parts Counter XC-01
Key Advantages
- 80kV enclosed X-ray tube: Extended service life and maintenance-free operation
- 17-inch Super Definition Digital Flat Panel Detector (FPD): High-clarity Imaging Performance
- Ultrafast counting: Processes four 7" parts or one 15" (380mm) parts in less than 10 seconds
- Large capacity: Supports max 17" (430mm) parts or tray with moisture barrier bag
- Automatic operations: Simultaneous code scanning and counting with label printing
- Smart mode handling: No need to switch between single/multi parts modes
- AI deep learning algorithm: Permanently updated for free, compatible with MES, ERP, WMS systems
- Advanced tracing: Work order number function with counting record inquiry and statistics
Working Principle

Technical Specifications
X-ray Source
| Type |
Integrated, microfocus |
| Max tube voltage |
80kV |
| Max tube current |
700μA |
| Focal spot size |
30μm |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective area |
430mm * 430mm |
| Pixel size |
139μm |
| Resolution |
3072 * 3072 |
Parts/Tray Counting
| Max size |
17" (430mm) |
| Max thickness |
88mm |
| Min parts size |
01005 |
| Speed |
7-10s |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions |
1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight |
580kg |
| Power supply |
AC110-220V 50/60HZ |
| Max power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer |
24" HDMI LCD |
Safety Features
| Radiation leakage |
No leakage, international standard: ≤1μSv/h |
| Back door safety interlock |
Automatic X-ray power off when door opens |
| Anti-pinch protection |
Safety light curtain covers entire drawer |
| Emergency stop |
Front-mounted emergency power off button |
Performance Metrics
| Parts Size |
Component Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
AI Deep Learning Technology
Our counting software leverages robust artificial intelligence to automatically identify components, eliminating the need for manual algorithm binding. The system acquires knowledge from counted component data, including:
- Aspect ratio assessment
- Image deformation tracking
- Component corner angle measurement
- Slope analysis between components
Counting accuracy improves continuously as the system processes more components. The technology easily adapts to similar components or larger trays.

Cloud Database Integration
Every X-ray counter connects to our cloud database for:
- Automatic data and image uploads
- Continuous algorithm optimization by engineers
- Regular database updates for all customers
The system's counting accuracy approaches 100% over time, with expanding component type coverage. When encountering new components, the system leverages existing database knowledge for immediate high-efficiency processing.
