Industrial X-ray Counter Component Counting AI Algorithm SMD Reel
Our Advantages
- Support max 17" (430mm) reel or tray with a moisture barrier bag
- Permanently updated AI deep learning algorithm for free, support connecting MES, ERP, WMS, and other management systems
- 80kV closed type X-ray tube, longer lifetime, maintenance-free
- 17" Super definition digital flat panel detector (FPD)
- Automatically scan codes and count simultaneously, printing corresponding labels when reels are removed
- No need to switch between single/multi reel modes - automatically prints labels during counting
- Supports work order number function and counting record query & statistics
- Ultrafast counting: four 7" reels or one 15" (380mm) reel processed in less than 10 seconds
Equipment Parameters
| X-ray source |
| Type |
Integrated, microfocus |
| Max tube voltage |
80kV |
| Max tube current |
700μA |
| Focal spot size |
30μm |
| Flat panel detector |
| Type |
Super definition digital FPD |
| Effective area |
430mm*430mm |
| Pixel size |
139μm |
| Resolution |
3072*3072 |
| Reel/tray counting |
| Max size |
17" (430mm) |
| Max thickness |
88mm |
| Min parts size |
01005 |
| Speed |
7-10s |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Equipment |
| Dimensions |
1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight |
580kg |
| Power supply |
AC110-220V 50/60HZ |
| Max power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer |
24" HDMI LCD |
Speed and Accuracy
| Reel size |
Parts size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
Working Principle
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful AI deep learning algorithm that automatically identifies components without manual binding. The algorithm learns from counted component data including:
- Aspect ratio
- Angle of each component corner
- Slope between components from inside to outside
- Deformation of component images from inside to outside
As counting operations increase, results become progressively more accurate. The system easily handles similar components or larger trays.
Cloud Database
Every Wellman X-ray counter connects to our cloud database. Machine data and images upload to the cloud, automatically downloading the most current database. Our engineers optimize algorithms based on collected data, regularly updating the database with improved algorithms.
Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, the system accesses existing database information for higher efficiency and accuracy.
Sample Images
