PCB X-ray Inspection System 90kv Tube Automated Batch Inspection Industrial
Product Overview
The Wellman X-ray Inspection System X6800 delivers advanced PCB/SMT defect detection, featuring a maintenance-free X-ray tube with over 10,000 hours of operation.
Key Advantages
- 5-axis linkage system with adjustable speed
- Closed-type X-ray tube featuring over 10,000 hours of lifetime and maintenance-free operation
- New-generation 5" HD digital flat panel detector (FPD)
- Inspection procedures that can be programmed to enable automated batch inspection
- Intuitive operation with quick defect identification (2-hour training required)
- Tiltable FPD (60° range) maintains magnification without compromise
- Automatic navigation window - table moves to clicked locations
- 530*530mm table with 10KG load capacity
Working Principle
X6800 PCB X-ray Inspection Machine working principle diagram
Hardware Specifications
X-ray Source
| Type |
Closed, microfocus |
| Max tube voltage |
90kV |
| Max tube current |
200μA |
| Focal spot size |
5μm |
| Function |
Auto preheat |
Flat Panel Detector
| Effective area |
130mm*130mm |
| Pixel size |
85μm |
| Resolution |
1536*1536 |
| Frame rate |
20fps |
| Tiltable angle |
60° |
Table Specifications
| Size |
530mm*530mm |
| Detectable area |
500mm*500mm |
| Max load |
10kg |
Equipment Specifications
| Magnification |
Geometry 200X | System 1500X |
| Inspection speed |
Max 3.0s/point |
| Dimensions |
1360mm (L) * 1365mm (W) * 1730mm (H) |
| Weight |
1200kg |
| Power supply |
AC110-220V 50/60HZ |
| Max power |
1500W |
| Industrial PC |
I5 CPU, 8G RAM, 500GB SSD |
| Displayer |
24" HDMI LCD |
Safety Features
- Electromagnetic safety switch locks when X-ray is active
- Emergency stop button near operation position
- Tube protection prevents leaving software without closing X-ray
- Radiation leakage: No leakage (≤1μSv/h, international standard)
- Transparent lead glass observation window for safe internal viewing
- Window and back door safety interlock system
Software Capabilities
Core Functions
- Real-time motion axis coordinate display
- Inspection results display (voids rate, distance, area, etc.)
- Adjustable axis movement speeds (slow/normal/fast)
- Mouse/keyboard controlled X-ray tube operation with real-time voltage/current display
- Status bar showing interlock, pre-heat, and X-ray status
- Adjustable image brightness, contrast and gain
- Product list for saving and recalling inspection parameters
- Navigation window for precise table positioning
Voids Rate Measurement
- Automatic calculation of solder ball voids with NG/OK indication
- Adjustable grayscale threshold, pixel, contrast, and size filtering
- Manual void addition via polygon/freehand drawing
- Parameter saving for consistent product inspection
Measurement Functions
- Radius measurement for circular components
- Perimeter measurement for square components
- Distance measurement between points
- Distance rate calculation for through-hole soldering
- Angle measurement between points
Automatic Inspection
- Manual inspection point setting
- Array inspection for regular patterns
- Automatic feature recognition for distinctive inspection points
Application Examples
X-ray inspection system application example 1
X-ray inspection system application example 2