Automatic X-Ray Inspection System for Electronics Defect Inspection with Oversized Table
Working Principle
Key Advantages
- Programmable inspection process for high-volume automatic detection
- Closed microfocus X-ray tube with over 10,000 hours long service life
- New 5-inch high-definition digital flat panel detector (FPD) and can tilt 60°
- Automatic navigation windows: Table moves to the clicked position
- Oversized 530×530 mm platform with 10 kg load capacity
- 5-axis linkage system with adjustable speed
- User-friendly operation: only 2 hours training
Hardware Specifications
| Component |
Parameter |
Specification |
| X-ray Source |
Type |
Closed, microfocus |
| Max Tube Voltage |
90kV (optional) |
| Max Tube Current |
200μA |
| Focal Spot Size |
5μm (optional) |
| Flat Panel Detector |
Effective Area |
130mm × 130mm |
| Pixel Size |
85μm |
| Resolution |
1536 × 1536 |
| Frame Rate |
20fps |
|
Tiltable Angle |
60° (optional) |
| Table |
Size |
530mm × 530mm |
| Detectable Area |
500mm × 500mm |
| Max Load |
10kg |
| Equipment |
Magnification |
Geometry 200X | System 1500X |
| Inspection Speed |
Max 3.0 s/point |
| Dimensions |
1360mm (L) × 1365mm (W) × 1730mm (H) |
| Weight |
1200kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
1500W |
| Industrial PC |
I5 CPU, 8G RAM, 500GB SSD |
Safety Features
- Radiation leakage: ≤1 μSv/h
- Lead glass observation window for safe monitoring
- Door/window safety interlock: X-ray cuts off when opened
- Electromagnetic safety lock during operation
- Emergency stop button near operation area
- X-ray tube must be turned off before exiting software
Software Capabilities
| Function Module |
Description |
| X-ray Tube Control |
Mouse-click activation with real-time voltage/current display and adjustable settings |
| Image Effect Adjustment |
Customizable brightness, contrast and gain for optimal imaging results |
| Product List Management |
Save and recall inspection parameters for consistent, efficient repeat inspections |
| Navigation Window |
Click-to-move functionality for precise table positioning |
| Voids Rate Measurement |
Automatic calculation of solder ball voids, area, circumference with NG/OK indicators |
| Precision Measurement Tools |
Distance, angle, radius, perimeter and area measurements with customizable parameters |
| Automated Inspection |
Manual point setting, array pattern generation, and automatic feature recognition |
Application Examples
BGA Solder Bridge
BGA Solder Voids
PCB Through-Hole
IC Voids and Gold Wire
LED Solder Voids
LED Gold Wire Crack
Capacitor
Inductor
Sensor
Thyristor Surge Suppressors
Fiberglass
Cable
Diode
Steel Pipe Welding Gap
Automotive Electronics