High Precision X‑Ray Counting Machine
Working Principle
Product Advantages
- 80kV closed type X-ray tube with the longest lifetime (over 10000 hours)
- Counting four 7" reels or one 15" reel in less than 10 seconds
- Supports maximum 17" (430mm) reel or tray
- Simultaneously scans codes and printing labels after counting
- Permanently free updated AI deep learning algorithm
- Supports MES, ERP, WMS and other management systems
Equipment Specifications
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective Area |
430mm × 430mm |
| Pixel Size |
139μm |
| Resolution |
3072 × 3072 |
X-ray Source
| Type |
Integrated, microfocus |
| Max Tube Voltage |
80kV |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
Reel Counting
| Max Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Speed |
7-10s |
| Accuracy |
99.99% |
Equipment
| Dimensions |
1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight |
520kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Display |
24" HDMI LCD |
Safety Features
| Radiation Leakage |
No leakage |
| Back Door Safety Interlock |
X-ray tube powers off immediately when back door opens |
| Anti-pinch |
Safety light curtain covers entire drawer; stops immediately when obstruction detected |
| Emergency Stop |
Front-mounted emergency stop button for immediate power cutoff |
AI Deep Learning Algorithm
The counting system uses an advanced deep learning algorithm that automatically identifies components without manual binding. It learns component features including aspect ratio, corner angles, internal-external slope, and image deformation to improve accuracy with more usage.
Speed and Accuracy Performance
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
Cloud Database Integration
All machines connect to a cloud database for data and image upload. The system automatically downloads the latest algorithm updates. Engineers optimize the algorithm using real-world data, continuously improving accuracy and component coverage.
Product Photo